Open Access Open Access  Restricted Access Subscription Access
Open Access Open Access Open Access  Restricted Access Restricted Access Subscription Access

Improvement in Product Design through Lean Manufacturing and Value Stream Mapping


Affiliations
1 Department of Production & Industrial Engineering, PEC University of Technology, Chandigarh, India
     

   Subscribe/Renew Journal


This paper discusses on the integration of Lean Manufacturing and Value Stream Mapping. Taking a practical industrial example as case study in manufacturing of hydraulic actuators, a current value stream was plotted; the future value stream was generated applying the lean principles. While generating the new value stream, superior processes, manufacturing technologies and concurrent engineering methods were used, thereby eliminating technical problems, reducing time, enabling better mechanical properties and improved surface finish on the product. The results showed improved performances on application of Lean and Value Stream Mapping Techniques and reduction in overall process time by around 26.4%.

Keywords

Lean Manufacturing, Value Stream Mapping, Value Engineering, Burnishing, Grinding.
User
Subscription Login to verify subscription
Notifications
Font Size

  • Soundhararjan, K., & Li, Y. (1999). Developing a maintenance Value Stream Maps. University of Teneessee, Knoxvillee.
  • Sararah, M., Kahalid, S., & Kilani, L. (2009). Component Based Modelling and Simulation of Value Stream Mapping for Lean Manufacturing Systems. College of Engineering and Technology, Alexandria, Egypt.
  • Jawalkar, C. S., & Walia, R. S. (2008). Experimental Investigations into Micro-Hardness in Roller Burnishing Processes on En-8 and aluminium specimens using design of experiments. In proceedings ofthe 2nd international and 23rd AIMTDR, Conference, IIT Chennai, 733-739.
  • Lee, S. S., Tam, S. C., & Loh, N. H. (1993). Ball burnishing of 316L Stainless Steel. Journal of Material Processing Technology, 37, 241-251.
  • Jawalkar, C. S., & Walia, R. S. (2009). Study of Roller Burnishing Process on En-8 Specimens using Design of Experiments. International Journal of Mechanical Engineering and Research, 1(1), 39-46.
  • Jawalkar, C. S., & Walia, R. S. (2009). Experimental Investigations In Roller Burnishing Process onAluminium Samples International Conference: ‘INCAMA’ March 2009, Kalasalingam University,Tamil Nadu, India.
  • Jawalkar, C. S., & Walia, R. S., Singh, I., & Kumar, P. (2011). Comparative study on surface finish in cylindrical grinding and roller burnishing processes using Taguchi methods. International Journal of Production and Quality Engineering, 2(1), 1-7.
  • www.polyhydronsystems.com, doi, 20/12/2015.

Abstract Views: 229

PDF Views: 0




  • Improvement in Product Design through Lean Manufacturing and Value Stream Mapping

Abstract Views: 229  |  PDF Views: 0

Authors

C. S. Jawalkar
Department of Production & Industrial Engineering, PEC University of Technology, Chandigarh, India

Abstract


This paper discusses on the integration of Lean Manufacturing and Value Stream Mapping. Taking a practical industrial example as case study in manufacturing of hydraulic actuators, a current value stream was plotted; the future value stream was generated applying the lean principles. While generating the new value stream, superior processes, manufacturing technologies and concurrent engineering methods were used, thereby eliminating technical problems, reducing time, enabling better mechanical properties and improved surface finish on the product. The results showed improved performances on application of Lean and Value Stream Mapping Techniques and reduction in overall process time by around 26.4%.

Keywords


Lean Manufacturing, Value Stream Mapping, Value Engineering, Burnishing, Grinding.

References