Open Access
Subscription Access
Open Access
Subscription Access
Effects of Some Process Parameters on Weld Bead: A Brief Investigation
Subscribe/Renew Journal
With the recent advancements in welding processes in industries, it has become increasingly necessary to develop suitable work parameters corresponding to the work material and process. This experimental work deals with the characterization of some parameters to obtain a desired weld bead by using a mixture of argon and carbon dioxide in a ratio of 3:1 at a much higher gas flow rate than used traditionally. Three uniform, partially penetrating, single pass beads are made on 25mm thick E250 semi-killed carbon alloy steel flats. The experimental results are then used to calculate the heat input during each pass to study the effect of net heat input on bead geometry. Finally the desired process parameters are evaluated to adopt.
User
Subscription
Login to verify subscription
Font Size
Information
- A Patnaik, N Poondla, U Bathini, T S Srivatsan, On the use of gas metal arc welding for manufacturing beams of commercially pure titanium and a titanium alloy, Materials and Manufacturing Processes, Taylor and Francis, Vol 26, No 2, Page 311–318, 2011.
- A Mondal, MK Saha, R Hazra, S Das, Influence of heat input on weld bead geometry using duplex stainless steel wire electrode on low alloy steel specimens, Cogent Engineering, 3(1), 1143598, 2016.
- M K Saha, R Hazra, A Mondal, S Das, Effect of heat input on geometry of austenitic stainless steel weld bead on low alloy steel, Journal of The Institution of Engineers (India): Series C, The Institution of Engineers (India), Vol 100, No 4, Page 609-611, 2019.
- S B Jones, Process tolerance in submerged arc welding, Welding Institute Research Report 1/1976/PE, 1976.
- J Doherty, JC McGlone, Relationships between process variables and weld geometry, Welding Institute Report 52/1977/PE, 1977
- T Shinoda, J Doherty, The relationships between arc welding parameters and weld bead geometry, Welding Institute Report 74/1978/PE, 1978.
- JC McGlone, The submerged arc butt welding of mild steel. Part 1. The influence of procedure parameters on weld bead geometry, Welding Institute Report 79/1978/PE, 1978.
- J Raveendra, R S Parmar, Mathematical Models to predict the weld bead geometry of flux cored Arc welding, Journal of Metal Construction, Elsevier, Vol 19, No 2, Page 31 -35, 1987.
- M K Saha, S Sadhu, P Ghosh, A Mondal, R Hazra, S Das, Dependency of Bead Geometry Formation During Weld Deposition of 316 Stainless Steel Over Constructional Steel Plate, Advances in Intelligent Systems and Computing, Springer, Vol 949, Page 418-420, 2019.
- I H Kim, K H Won, C E Park, The Effects of Welding Process Parameters on Weld Bead Width in GMAW Process, Journal of KWS, Vol 14, No 4, Page 34-35, 1996.
- MK Saha, LN Dhara, S Das, The Variation of Profile of γ-Stainless Steel Weld Bead with a change of Heat Input, Reason- A Technical Journal, Vol 16, Page 46-48, 2017.
- M S Weglowski, Y Huang, Y M Zhang, Effect of welding current on metal transfer in GMAW, Archives of Materials Science and Engineering, International OCSCO World Press, Vol 33, No 1, Page 49-56, 2008.
- P T Houldcroft, Welding Process Technology, 1st edition, Cambridge University Press, Cambridge, Page 10-15, 1977.
- A Bhattacharya, T K Bera, Development of Automatic GMAW Setup for Process Improvements: Experimental and Modeling Approach, Materials and Manufacturing Processes, Taylor and Francis, Vol 29, No 8, Page 988-995, 2014.
- S W Campbell, A M Galloway, N A McPherson, Artificial neural network prediction of weld geometry performed using GMAW with alternating shielding gases. Welding Journal, Elsevier, Vol 91, No 6, Page 174-181, 2012.
- S W Campbell, A M Galloway, N A McPherson, Techno-economic evaluation on the effects of alternating shielding gases for advanced joining processes, Proceedings of the Institution of Mechanical Engineers, Journal of Engineering Manufacture, Sage Publications, Vol 225, No 10, Page 1863-1872, 2012.
- Y H Chang, Improve GMAW and GTAW with alternating shield gases, Welding Journal, American Welding Society, Vol 85, No 2, Page 41– 43, 2006.
- B Y Kang, Y K D V Prasad, M J Kang, H J Kim, I S Kim, Characteristics of alternate supply of shielding gas in aluminium GMA welding, Journal of Materials Processing Technology, Vol 209, No 10, Page 4716-4721, 2009.
- B Y Kang, Y K D V Prasad, M J Kang, The effect of alternate supply of shielding gases in austenite stainless steel GTA welding, Journal of Material Processing Technology, Elsevier, Vol 209, Page 4722–4127, 2009.
- M Marya, G R Edwards, S Liu, An investigation on the effects of gases in GTA welding of a wrought AZ80 magnesium alloy, Welding Journal, American Welding Society, Vol 83, No 7, Page 203–212, 2004.
- G Tani, G Campana, A Fortunato, The influence of shielding gas in hybrid laser-MIG welding, Applied Surface Science, Elsevier, Vol 253, Page 8050–8053, 2007.
- A M Galloway, N A McPherson, T N Baker, An evaluation of weld metal nitrogen retention and properties in 316LN austenitic stainless steel, Proceedings of the Institution of Mechanical Engineers, Journal of Materials Design and Applications, Sage Publications, Vol 225, No 2, Page 61–69, 2011.
- A Gillies, A M Galloway, N A McPherson, Helium additions to MIG shielding gas– an economic option? Welding and Cutting, Elsevier, Vol 10, No 2, Page 118–121, 2011.
Abstract Views: 394
PDF Views: 0