Open Access Open Access  Restricted Access Subscription Access
Open Access Open Access Open Access  Restricted Access Restricted Access Subscription Access

Evaluating Suitable Weld Condition to Obtain Enlarged Bead Width of 316 Stainless Steel Towards Weld Cladding


Affiliations
1 Department of Mechanical Engineering, Kalyani Government Engineering College, Kalyani- 741235, Nadia, West Bengal, India
     

   Subscribe/Renew Journal


Usually bead-on-plate welding is performed to standardize process parameters before cladding. Selection of appropriate process parameters plays a vital role for achieving good weld bead geometry. In this experimental investigation, Metal Active Gas Welding is used with 316 austenitic stainless steel wire electrode. An experimental design for Response Surface Methodology named, Box-Behnken (Three Variable) design is adopted for determining the experimental runs. Heat input of 0.6kJ/mm and higher than this can be used to obtain desirable bead-on-plate welding that may also be recommended for weld cladding for this substrate-filler material combine.

Keywords

Welding, Cladding, GMAW, Weld Bead Geometry, Heat Input.
User
Subscription Login to verify subscription
Notifications
Font Size

  • M K Saha, S Das, A Review on Different Cladding Techniques Employed to Resist Corrosion, Journal of the Association of Engineers, India, Vol 86, No 1&2, page 51-63, 2016.
  • M K Saha, S Das, Gas Metal Arc Weld Cladding and its Anti-Corrosion Performance- A Brief Review, Athens Journal of Technology and Engineering, Vol 5, No 2, page 155-174, 2018.
  • A K Verma, B C Biswas, P Roy, S De, S Saren, S Das, Exploring Quality of Austenitic Stainless Steel Clad Layer Obtained by Metal Active Gas Welding, Indian Science Cruiser, Vol 27, No 4, page 24-29, 2013.
  • M K Saha, J Mondal, A Mondal, S Das, Influence of Heat Input on Corrosion Resistance Property of Duplex Stainless Steel Cladding Using Flux Cored Arc Welding on Low Alloy Steel Specimens, Indian Welding Journal, Vol 51, page 66-72, 2018.
  • P K Palini, N Murugan, Development of Mathematical Models for Prediction of Weld Bead Geometry in Cladding by Flux Cored Arc Welding, International Journal for Advanced Manufacturing Technology, Vol 30, page 669-676, 2005.
  • T Kannan,N Murugan, Prediction of Ferrite Number of Duplex Stainless Steel Clad Metals using RSM, Welding Journal, Vol 85, No 5, page 99s-100s, 2006.
  • T Kannan, N Murugan, Effect of Flux Cored Arc Welding Process Parameters on Duplex Stainless Steel Clad Quality, Journal of Materials Processing Technology, Vol 176, page 230–239, 2005.
  • B Senthikumar, P Birundha, T Kannan, Modelling and Simulation of Austenite Stainless Steel Claddings Deposition by GMAW, International Journal of Scientific & Engineering Research, Vol 5, page 363-370, 2014.
  • B Chakrabarti, S Das, H Das, T K Pal, Effect of Process Parameters on Clad Quality of Duplex Stainless Steel Using GMAW Process, Transactions of the Indian Institute of Metals, Vol 66, No 3, page 221-230, 2013.
  • A K Verma, B C Biswas, P Roy, S De, S Saren, S Das, On The Effectiveness of Duplex Stainless Steel Cladding Deposited by Gas Metal Arc Welding, E-Proceeding of International Conference of International Institute of Welding, Seoul, Korea, 2014.
  • T Kannan, J Yoganandh, Effect of Process Parameters on Clad Bead Geometry And its Shape Relationships of Stainless Steel Claddings Deposited by GMAW, International Journal for Advanced Manufacturing Technology, Vol 47, page 1083-1095, 2010.
  • P K Palani, N Murugan, Development of Mathematical Models for Prediction of Weld Bead Geometry in Cladding by Flux Cored Arc Welding, International Journal Advanced Manufacturing Technology, Vol 30, page 669-676, 2006.
  • P Sreeraj, T Kannan, Modelling and Prediction of Stainless Steel Clad Bead Geometry Deposited by GMAW Using Regression and Artificial Neural Network Models, Advances in Mechanical Engineering, Vol 2, page 1-12, 2012.
  • M K Saha, R Hazra, A Mondal, S Das, Effect of Heat Input on Geometry of Austenitic Stainless Steel Weld Bead on Low Carbon Steel, Journal of The Institution of Engineers (India): Series C, Vol 100, No 4, page 607-615, 2019.
  • M K Saha, S Sadhu, P Ghosh, A Mondal, R Hazra,S Das, Dependency of Bead Geometry Formation During Weld Deposition of 316 Stainless Steel Over Constructional Steel Plate, Advanced Engineering Optimization Through Intelligent Techniques, Vol 949, No 5, page 417-429, 2020.
  • M K Saha, A Mondal, R Hazra, S Das, On The Variation of Hardness of Duplex Stainless Steel Clad Layer Deposited by Flux-Cored Arc Welding, Reason- A Technical Journal, Vol XV, page 1-6, 2016.
  • M K Saha, R Hazra, A Mondal, S Das, On Corrosion Resistance of Austenitic Stainless Steel Clad Layer on a Low Alloy Steel, Indian Science Cruiser, Vol 32, No 3, page 20-25, 2018.
  • A K Verma, B C Biswas, P Roy, S De, S Saren, S Das, Explaining Austenite Stainless Steel Clad Layer Obtained by MAG Welding, Indian Science Cruiser, Vol 27, No 4, page 24-29, 2013.
  • B Khara, N D Mandal, A Sarkar, M Sarkar, B Chakrabarti, S Das, Weld Cladding with Austenitic Stainless Steel for Imparting Corrosion Resistance, Indian Welding Journal, Vol 49, No 1, page 74-81, 2016.

Abstract Views: 311

PDF Views: 0




  • Evaluating Suitable Weld Condition to Obtain Enlarged Bead Width of 316 Stainless Steel Towards Weld Cladding

Abstract Views: 311  |  PDF Views: 0

Authors

Soumak Bose
Department of Mechanical Engineering, Kalyani Government Engineering College, Kalyani- 741235, Nadia, West Bengal, India
Santanu Das
Department of Mechanical Engineering, Kalyani Government Engineering College, Kalyani- 741235, Nadia, West Bengal, India

Abstract


Usually bead-on-plate welding is performed to standardize process parameters before cladding. Selection of appropriate process parameters plays a vital role for achieving good weld bead geometry. In this experimental investigation, Metal Active Gas Welding is used with 316 austenitic stainless steel wire electrode. An experimental design for Response Surface Methodology named, Box-Behnken (Three Variable) design is adopted for determining the experimental runs. Heat input of 0.6kJ/mm and higher than this can be used to obtain desirable bead-on-plate welding that may also be recommended for weld cladding for this substrate-filler material combine.

Keywords


Welding, Cladding, GMAW, Weld Bead Geometry, Heat Input.

References





DOI: https://doi.org/10.24906/isc%2F2022%2Fv36%2Fi1%2F211805