Manufacturing Technology Today

Open Access Open Access  Restricted Access Subscription Access
Open Access Open Access Open Access  Restricted Access Restricted Access Subscription Access

Analysis of Wear Particles in Lubricating Oil of Worm Gearbox using Ferrography


Affiliations
1 Department of Mechanical Engineering, K I T’s College of Engineering, Kolhapur, Maharashtra, India
2 Department of Production Engineering & Industrial Management, College of Engineering, Pune, Maharashtra, India
     

   Subscribe/Renew Journal


This paper aims to provide the ferrographic analysis of wear particles contained in Extreme pressure gear oil used in worm gearboxes. Working of worm gear box is simulated using an experimental test rig and oil analysis is carried out using Direct Reading (DR) Ferrography. The worm gearbox runs under normal operating conditions of load, speed and duration. DR Ferrography is one among the effective tool to analyze wear particles in lubricating oil. The analyses reveals that the wear particles indicate the performance of device based on wear particle concentration (WPC) and wear severity index (WSI) leading to the earliest advice of component breakdown and prevention of breakdown.

Keywords

Lubricating Oil, Direct Reading Ferrography, Wear Particles, Worm Gearbox.
User
Subscription Login to verify subscription
Notifications
Font Size

  • Khan, MA; Starr, AG; Wear debris: Basic features and machine health diagnostics, 'Non-Destructive Testing & Condition Monitoring', vol. 48, no. 8, 2006, 470-476.

  • Hamdan, Siti Hartini; Chong, William WF; Din, Muhamad H: Frictional analysis on engine lubricant dilution by coconut oil and soybean oil derived biodiesel, 'Jurnal Tribologi', vol. 18, 2018, 149-158.

  • Roylance, BJ: Ferrography then and now. 'Tribology International', vol. 38, no. 10, 2005, 857-862.

  • Goncalves, Aparecido Carlos; Batista, Joao; Silva, Campos: Predictive maintenance of a reducer with contaminated oil under an excentrical load through vibration and oil analysis, 'J. of the Braz. Soc. of Mech. Sci. & Eng.', vol. 23, no. 1, 2011,1-7.

  • Isa, MC; Yusoff, NHN; Nain, Hasril; Subhi, Mohd; Yati, Din; Muhammad, MM; Nor, Irwan Mohd: Ferrographic analysis of wear particles of various machinery systems of a commercial marine ship, 'Procedia Engineering', 2013, 345 - 351.

  • Bandyopadhyay, PK; Choudhary, RB; Mandal, C; Prasad, RR; Sengupta, PP: Application of oil condition monitoring techniques for improving critical equipment availability in steel plant, 'Tribology Online', 2017, 37-41.

  • Karajagikar, JS; Sojitra, Vikas P; Sonawane, BU: Investigate the condition of single speed worm gearbox using ferrography and vibration analysis, 'Proceedings of 6th International & 27th All India Manufacturing Technology, Design and Research Conference (AIMTDR-2016) College of Engineering, Pune, Maharashtra, India', 2016, 16-18.

  • Kosiba, J; Cornak, S; Glos, J; Jablonicky, J; Vozarova, V; Petrovic, A; Csillag, J: Monitoring oil degradation during operating tests, 'Agronomy Research', vol. 14, no. 5, 2016, 626–1634.

  • Bhaumik, S; Pathak, SD: A Comparative Experimental Analysis of Tribological Properties Between Commercial Mineral Oil and Neat Castor Oil using Taguchi Method in Boundary Lubrication Regime, 'Tribology in Industry', vol. 38, no. 1, 2016,33-44.

  • Abusaad, S; Brethee, K; Assaeh, M; Zhang, R; Gu, F; Ball, AD: The detection of lubricating oil viscosity changes in gearbox transmission systems driven by sensorless variable speed drives using electrical supply parameters,11th International Conference on Damage Assessment of Structures, 'Journal of Physics', 2015, 1-8.

  • Khatavkar, Sagar; Jagtap, Mandar; Quazi, TZ: Lubricating Oil Analysis - A Review, 'International Journal on Recent Technologies in Mechanical and Electrical Engineering (IJRMEE)', vol. 2, no. 5, 2015, 56-58.

  • Ismon, M; Zaman, I; Ghazali, MI: Condition monitoring of variable speed worm gearbox lubricated with different viscosity oils, 'Applied Mechanics and Materials', 2015, 178-182.

  • Tiwari, Ashesh; Sharma, Suraj kumar: Wear debris analysis of internal combustion engine byferrography technique, 'International Journal Of Engineering Sciences & Research Technology', 2014, 788-793.

  • Shah, H; Hirani, H: Online condition monitoring of spur gears, 'The International Journal of Condition Monitoring', vol. 4, no. 1, 2014, 1-8.

  • Zhu, Junda; He, David; Bechhoefer, Eric; Survey of lubrication oil condition monitoring, diagnostics, and prognostics techniques and systems, 'Journal of Chemical Science and Technology', vol. 2, no. 3, 2013, 100-115.


Abstract Views: 237

PDF Views: 0




  • Analysis of Wear Particles in Lubricating Oil of Worm Gearbox using Ferrography

Abstract Views: 237  |  PDF Views: 0

Authors

J. S. Bhat
Department of Mechanical Engineering, K I T’s College of Engineering, Kolhapur, Maharashtra, India
B. U. Sonawane
Department of Production Engineering & Industrial Management, College of Engineering, Pune, Maharashtra, India

Abstract


This paper aims to provide the ferrographic analysis of wear particles contained in Extreme pressure gear oil used in worm gearboxes. Working of worm gear box is simulated using an experimental test rig and oil analysis is carried out using Direct Reading (DR) Ferrography. The worm gearbox runs under normal operating conditions of load, speed and duration. DR Ferrography is one among the effective tool to analyze wear particles in lubricating oil. The analyses reveals that the wear particles indicate the performance of device based on wear particle concentration (WPC) and wear severity index (WSI) leading to the earliest advice of component breakdown and prevention of breakdown.

Keywords


Lubricating Oil, Direct Reading Ferrography, Wear Particles, Worm Gearbox.

References