Open Access Open Access  Restricted Access Subscription Access
Open Access Open Access Open Access  Restricted Access Restricted Access Subscription Access

A Review on Short Pulse Generator Used for Micro Electric Discharge Machining


Affiliations
1 CSIR- Central Mechanical Engineering Research Institute (CMERI), Durgapur, West Bengal, India
2 Academy of Scientific and Innovative Research (AcSIR) Anusandhan Bhawan, New Delhi, India
3 Central Manufacturing Technology Institute (CMTI), Bengaluru, Karnataka, India
     

   Subscribe/Renew Journal


Micro-EDM is a promising noncontact micro machining process; where the precisely controlled electric spark occurred between the tiny electrodes and erodes the material from electrically conductive work piece. Application of this Micro EDM is rapidly growing in manufacturing of metal products irrespective of its hardness having geometric features in range of micrometer to nanometer scale. In order to ensure the material removal in the order of few cubic micrometers it is desirable to use a low energy, shorter pulsed discharges at very high frequency. In this study, the detailed literature review related to low energy and short pulsed power circuits to use in Micro-EDM process conditions has been carried out. The advantages and issues of obtaining such high frequency short pulsed low energy discharge have been critically studied to set the future directions for further investigation.

Keywords

Micro EDM, Pulse Generator, RC Relaxation Circuit, Transistor Type Pulse Generator.
User
Subscription Login to verify subscription
Notifications
Font Size

  • Ho, KH and Newman, ST: State of the art electrical discharge machining (EDM), 'Int. J. Mach. Tools Manuf.', vol. 43, no. 13, 2003, 1287-1300, .
  • Mahendran, S; Devarajan, R; Nagarajan, T; Majdi, A: Mahendran et al. - 2010 - A Review of Micro-EDM, 'Proc. Int. Multi Conf. Eng. Comput. Sci.', vol. 2, 2010.
  • Liu, HS and Tarng, YS: Monitoring of the electrical discharge machining process by abductive networks, 'Int. J. Adv. Manuf. Technol.', vol. 13, no. 4, 1997, 264–270
  • Furutani, K; Enami, T and Mohri, N: Three-dimensional shaping by dot-matrix electrical discharge machining, 'Precis. Eng.', vol. 21, no. 2–3, 1997, 65–71.
  • Ramasawmy, H; Blunt, L and Rajurkar, KP: Investigation of the relationship between the white layer thickness and 3D surface texture parameters in the die sinking EDM process, 'Precis. Eng.', vol. 29, no. 4, Oct. 2005, 479–490.
  • Kung, KY; Horng, JT and Chiang, KT: Material removal rate and electrode wear ratio study on the powder mixed electrical discharge machining of cobalt-bonded tungsten carbide, 'Int. J. Adv. Manuf. Technol.', vol. 40, no. 1–2, Jan. 2009, 95–104.
  • Yang, X; Guo, J; Chen, X; and Kunieda, M: Molecular dynamics simulation of the material removal mechanism in micro-EDM, 'Precis. Eng.', vol. 35, no. 1, Jan. 2011, 51–57.
  • Puhan, D; Mahapatra, SS; Sahu, J and Das, L: A hybrid approach for multi-response optimization of non-conventional machining on AlSiCp MMC, 'Measurement', vol. 46, no. 9, Nov. 2013, 3581–3592.
  • Zhou, M; Meng, X; Qin, J; Chen, Z and Lian, X: Building an EDM process model by an instrumental variable approach based on two interactive Kalman filters, 'Precis. Eng.', vol. 37, no. 1, Jan. 2013, 146–158.
  • Teimouri, R and Baseri, H: Experimental study of rotary magnetic field-assisted dry EDM with ultrasonic vibration of workpiece, 'Int. J. Adv. Manuf. Technol.', vol. 67, no. 5–8, 1371–1384, Jul. 2013.
  • Tong, H; Li, Y; Zhang, L and Li, B: Mechanism design and process control of micro EDM for drilling spray holes of diesel injector nozzles, 'Precis. Eng.', vol. 37, no. 1, 2013, 213–221.
  • Tang, L; and Guo, YF: Electrical discharge precision machining parameters optimization investigation on S-03 special stainless steel, 'Int. J. Adv. Manuf. Technol.', vol. 70, no. 5–8, Feb. 2014, 1369–1376.
  • Hourmand, M; Farahany, S; Sarhan, AAD and Noordin, MY: Investigating the electrical discharge machining (EDM) parameter effects on Al-Mg2Si metal matrix composite (MMC) for high material removal rate (MRR) and less EWR–RSM approach, 'Int. J. Adv. Manuf. Technol.', vol. 77, no. 5–8, Mar. 2015, 831–838.
  • Kitamura, T; Kunieda, M and Abe, K: Observation of relationship between bubbles and discharge locations in EDM using transparent electrodes,” Precis. Eng., vol. 40, 2015, 26–32.
  • Jahan, MP: Micro-Electrical Discharge Machining, 'Nontraditional Machining Processes', vol. 9781447151, J. P. Davim, Ed. London: Springer London, 2013, 111–151.
  • Global Industry Analysts, 2018. [Online]. Available:https://www.strategyr.com. [Accessed: 10-Jul-2019].
  • Gopalakannan, S and Senthilvelan, T: Application of response surface method on machining of Al–SiC nano-composites, 'Measurement', vol. 46, no. 8, Oct. 2013, 2705–2715.
  • Puertas, I; Luis, CJ and Álvarez, L: Analysis of the influence of EDM parameters on surface quality, MRR and EW of WC–Co, 'J. Mater. Process. Technol.', vol. 153–154, Nov. 2004, 1026–1032.
  • Keskin, Y; Halkacı, HS; Kizil, M: An experimental study for determination of the effects of machining parameters on surface roughness in electrical discharge machining (EDM), 'Int. J. Adv. Manuf. Technol.', vol. 28, no. 11–12, May 2006, 1118–1121.
  • Sidhu, SS; Batish, A and Kumar, S: EDM of Metal Matrix Composite for Parameter Design Using Lexicographic Goal Programming, 'Mater. Manuf. Process.', vol. 28, no. 4, Apr. 2013, 495–500, .
  • Yan, BH; Wang, CC; Liu, WD and Huang, FY: Machining Characteristics of Al 2 O 3 /6061Al Composite using Rotary EDM with a Disklike Electrode, 'Int. J. Adv. Manuf. Technol.', vol. 16, no. 5, Apr. 2000, 322–333.
  • Mingbo, Q; Zhidong, L; Zongjun, T; Wei, W and Yinhui, H: Study of unidirectional conductivity on the electrical discharge machining of semiconductor crystals, 'Precis. Eng.', vol. 37, no. 4, Oct. 2013, 902–907.
  • Zhao, Y; Kunieda, M and Abe, K: Multi-discharge EDM coring of single crystal SiC ingot by electrostatic induction feeding method, 'Precis. Eng.', vol. 41, Jul.2015, 24–31.
  • Hourmand, M; Sarhan, AAD; Sayuti, M; Micro-electrode fabrication processes for micro-EDM drilling and milling: a state-of-the-art review, 'Int. J. Adv. Manuf. Technol.', vol. 91, no. 1–4, 2017, 1023– 1056.
  • Uhlmann, E; Piltz, S and Doll, U: Machining of micro/miniature dies and moulds by electrical discharge machining - Recent development, 'J. Mater. Process. Technol.', vol. 167, no. 2–3, 488–493, 2005.
  • Mohd Abbas, N; Solomon, DG and Fuad Bahari, M: A review on current research trends in electrical discharge machining (EDM), 'Int. J. Mach. Tools Manuf.', vol. 47, no. 7–8, 1214–1228, Jun. 2007.
  • Huang, SH; Huang, FY and Yan, BH: Fracture strength analysis of micro WC-shaft manufactured by micro-electro-discharge machining, 'Int. J. Adv. Manuf.Technol.', vol. 26, no. 1–2, 2005, 68–77.
  • Yu, ZY; Masuzawa, T and Fujino, M: Micro-EDM for Three-Dimensional Cavities - Development of Uniform Wear Method, 'CIRP Ann.', vol. 47, no. 1, 1998, 169–172.
  • Lim, HS; Wong, YS; Rahman, M and Lee, Edwin MK: A study on the machining of high-aspect ratio micro-structures using micro-EDM,'J. Mater. Process. Technol.', vol. 140, no. 1-3 SPEC., 2003, 318–325.
  • Jahan, MP; Rahman, M and Wong, YS: A review on the conventional and micro electrodischarge machining of tungsten carbide, 'Int. J. Mach. Tools Manuf.', vol. 51, no. 12, 837–858, 2011.
  • Jahan, MP; Wong, YS and Rahman, M: A study on the fine-finish die-sinking micro-EDM of tungsten carbide using different electrode materials, 'J. Mater. Process. Technol.', vol. 209, no. 8, 2009, 3956–3967.
  • Kuriachen, B; Mathew, J; N. I. T. Calicut, R Dean, and N. I. T. Calicut, spark radius modelling of micro electric discharge machining of TI-6AL-4V, in 5th International & 26th All India Manufacturing Technology, Design and Research Conference (AIMTDR 2014), 2014, no. AIMTDR, 342-1-342–4.
  • Manikandan, R and Venkatesan, R: Optimizing the Machining Parameters of Micro-EDM for Inconel 718, 'J. Appl. Sci.', vol. 12, no. 10, Oct. 2012, 971–977.
  • Son, S; Lim, H; Kumar, AS and Rahman, M: Influences of pulsed power condition on the machining properties in micro EDM, 'J. Mater. Process. Technol.', vol. 190, no. 1–3, 73–76.
  • Jain, VK: Advanced (Non-traditional) Machining Processes, in Machining, London: Springer London, 299–327.
  • Egashira, K and Mizutani, K: EDM at Low Open-Circuit Voltage, 'J. Japan Soc. Electr. Mach. Eng.', vol. 37, no. 85, 2011, 18–23.
  • Wong, YS; Rahman, M; Lim, HS; Han, H and Ravi, N: Investigation of micro-EDM material removal characteristics using single RC-pulse discharges, 'J. Mater. Process. Technol.', vol. 140, no. 1-3 SPEC., 2003, 303–307.
  • Masuzawa, M; Fujino, T: Micro pulse for EDM., in Autumn Conference. In: Proceedings of the Japan Society for Precision Engineering, 1980, 140–142.
  • Hara, S and Nishioki, N: Ultra-high speed Discharge Control for Micro Electric Discharge Machining.
  • Nakazawa, M; K., Han, F and Kunieda: Micro-EDM using transistor type pulse generator,” in Proceedings of the Japan Society for Precision Engineering Spring Conference, 2000, 259.
  • He, G; Zhao, W; Guo, Y and Wang, Z; Development of nano second order pulse generator, Elec Disch Mach, 1999.
  • Han, F; Chen, L; Yu, D and Zhou, X: Basic study on pulse generator for micro-EDM, 'Int. J. Adv. Manuf. Technol.', vol. 33, no. 5–6, 2007, 474–479.
  • Han, F; Wachi, S and Kunieda, M: Improvement of machining characteristics of micro-EDM using transistor type isopulse generator and servo feed control, 'Precis. Eng.', vol. 28, no. 4, 378–385, 2004.
  • Kunieda, M; Hayasaka, A; Yang, XD; Sano, S and Araie, I: Study on nano EDM using capacity coupled pulse generator, 'CIRP Ann. - Manuf. Technol.', vol.56, no. 1, 2007, 213–216.
  • Yahagi, Y; Koyano, T; Kunieda, M and Yang, X: Micro drilling EDM with high rotation speed of tool electrode using the electrostatic induction feeding method, 'Procedia CIRP', vol. 1, no. 1, 2012, 162–165.
  • Mohd Abbas, N and Kunieda, M: Improving Discharge Energy in Micro-EDM with Electrostatic Induction Feeding by Controlled Pulse Train Method, 'Int. J. Electr. Mach.', vol. 20, 2015, 45–51.
  • Wang, F; Zhang, Y; Liu, G and Wang, Q: Improvement of processing quality based on VHF resonant micro-EDM pulse generator, 'Int. J. Adv. Manuf. Technol.', Jul. 2019.
  • Mankowski, J and Kristiansen, M: A review of short pulse generator technology, 'IEEE Trans. Plasma Sci.', vol. 28, no. 1, 2000, 102–108

Abstract Views: 302

PDF Views: 0




  • A Review on Short Pulse Generator Used for Micro Electric Discharge Machining

Abstract Views: 302  |  PDF Views: 0

Authors

Sucharita Saha
CSIR- Central Mechanical Engineering Research Institute (CMERI), Durgapur, West Bengal, India
Arpita Mukherjee
Academy of Scientific and Innovative Research (AcSIR) Anusandhan Bhawan, New Delhi, India
Nagahanumaiah
Central Manufacturing Technology Institute (CMTI), Bengaluru, Karnataka, India

Abstract


Micro-EDM is a promising noncontact micro machining process; where the precisely controlled electric spark occurred between the tiny electrodes and erodes the material from electrically conductive work piece. Application of this Micro EDM is rapidly growing in manufacturing of metal products irrespective of its hardness having geometric features in range of micrometer to nanometer scale. In order to ensure the material removal in the order of few cubic micrometers it is desirable to use a low energy, shorter pulsed discharges at very high frequency. In this study, the detailed literature review related to low energy and short pulsed power circuits to use in Micro-EDM process conditions has been carried out. The advantages and issues of obtaining such high frequency short pulsed low energy discharge have been critically studied to set the future directions for further investigation.

Keywords


Micro EDM, Pulse Generator, RC Relaxation Circuit, Transistor Type Pulse Generator.

References