Open Access
Subscription Access
Open Access
Subscription Access
Residual Stress Measurement Techniques: A Review
Subscribe/Renew Journal
Material surface integrity enhancement has been a trending topic in the recent years. The major factors such as surface roughness, hardness, microstructure and residual stresses are essential for surface integrity studies. Among all these factors, residual stresses are gaining more interest due to their complexity and no clarity over the precision of their measurement methods. Residual stresses are complex and can hugely affect the material due to their tensile – compressive nature. For instance, tensile residual stresses can harm the material performance, while compressive residual stresses can improve it. Therefore, it is very important to analyse these stresses and in the past decade, there has been significant progress in their measurement methods. This paper attempts to present a detailed review on various residual stress measurement methods that are in practice and provide an overview of the advancements in this area. Each method is presented, analysed and discussed in this review.
Keywords
Residual Stress, Destructive, Non-Destructive.
User
Subscription
Login to verify subscription
Font Size
Information
- Ahmad, B., Veen, S. V., Fitzpatrick, M., & Guo, H. (2018). Residual stress evaluation in selective-laser-melting additively manufactured titanium (Ti-6Al-4V) and inconel 718 using the contour method and numerical simulation. Additive manufacturing, 22, 571-582.
- Barile, C., Casavola, C., Pappalettera, G., & Pappalettere, C. (2014). Analysis of the effects of process parameters in residual stress measurements on Titanium plates by HDM/ESPI. Measurement, 48, 220-227.
- Chen, X., Cheng, G., Zhang, J., Guo, F., Zhou, H., Liao, C., Wang, H., Zhang, X., & Dong, S. (2020). Residual stress variation in SiCf/SiC composite during heat treatment and its effects on mechanical behavior. Journal of Advanced Ceramics, 9(5), 567 - 575.
- Díaz, F. V., Kaufmann, G. H., & Möller, O. (2001). Residual stress determination using blind-hole drilling and digital speckle pattern interferometry with automated data processing. Experimental Mechanics, 41(4), 319-323.
- Dong, Y., Shao, W., Lu, L., Jiang, J., & Zhen, L. (2015). Numerical Simulation of Residual Stress in an Al-Cu Alloy Block During Quenching and Aging. Journal of Materials Engineering and Performance, 24, 4928-4940.
- Ekmekci, Bulent et al., (2004). Residual Stresses Measurement With Layer Removal Method. Proceedings of the first cappadocia international mechanical engineering symposium.
- Guo, F., Zhao, W., Wang, X., Lin, X., & Li, Y. (2015). Application of polycapillary X-ray optics in residual stress measurement. Instruments and Experimental Techniques, 58(4), 545-551.
- Guo, J. (2020). Methods Of Residual Stress Measurement. https://encyclopedia.pub/98
- Guo, J., Fu, H., Pan, B., & Kang, R. (2019). Recent progress of residual stress measurement methods: A review. Chinese Journal of Aeronautics. https://en.wikipedia.org/wiki/Residual_stress
- Javadi, Y., Akhlaghi, M., & Najafabadi, M. A. (2013). Using finite element and ultrasonic method to evaluate welding longitudinal residual stress through the thickness in austenitic stainless steel plates. Materials & Design, 45, 628-642.
- Javadi, Y., Smith, M., Venkata, K. A., Naveed, N., Forsey, A., Francis, J., Ainsworth, R., Truman, C., Smith, D.J., Hosseinzadeh, F., Gungor, S., Bouchard, P.J., Dey, H., Bhaduri, A., & Mahadevan, S. (2017). Residual Ahmad, B., Veen, S. V., Fitzpatrick, M., & Guo, H. (2018). Residual stress stress measurement round robin on an electron beam welded joint between austenitic stainless steel 316L(N) and ferritic steel P91. International Journal of Pressure Vessels and Piping, 154, 41-57.
- Karpov, I., Rylov, S., Em, V., Blagov, A., Ivanov, S., Zemlyakov, E., & Babkin, K. (2020). Neutron Diffraction Research of Residual Stress in Metal Plates Deposited on Rigid Substrate by DLMD Method. Journal of Surface Investigation: X-ray, Synchrotron and Neutron Techniques, 14, S79 - S81.
- Kim, C., Kim, S., Oh, H., & Youn, J. (2007). Measurement of residual stresses in injection molded polymeric part by applying layer-removal and incremental hole-drilling methods. Fibers and Polymers, 8(4), 443-446.
- Kim, J., Xu, H., Choi, M., Heo, E., Kim, Y., & Kwon, D. (2018). Determination of directionality of nonequibiaxial residual stress by nanoindentation testing using a modified Berkovich indenter. Journal of Materials Research, 33(22), 3849-3856.
- Kun-shan, X., Feng, M., & Qiu, X. (2018). Distinguishing Welding Defects from the Stress Concentration Zone Using Metal Magnetic Memory Field Parameters. Transactions of the Indian Institute of Metals, 72(2), 343-351.
- López-Martínez, E., Garzón-Bonetti, D., Vázquez-Gómez, O., Garnica-González, P., & Campillo, B. (2019). Estimation of Residual Stresses by Nanoindentation in an Experimental High Strength Microalloyed Steel Subjected to Rapid Thermal Cycles. Journal of Materials Engineering and Performance, 28(12), 7324-7331.
- Magnier, A., Zinn, W., Niendorf, T., & Scholtes, B. (2018). Residual Stress Analysis on Thin Metal Sheets Using the Incremental Hole Drilling Method – Fundamentals and Validation. Experimental Techniques, 43(1), 65-79.
- Mann, P., Miao, H., Gariépy, A., Lévesque, M., & Chromik, R. (2014). Residual stress near single shot peening impingements determined by nanoindentation and numerical simulations. Journal of Materials Science, 50(5), 2284-2297.
- Nagy, W., Van Puymbroeck, E., Schotte, K., Van Bogaert, P., & De Backer, H. (2017). Measuring Residual Stresses in Orthotropic Steel Decks Using the Incremental Hole-Drilling Technique. Experimental Techniques, 41(3), 215-226.
- Nánai, L., Samantara, A.K., Fábián, L., & Ratha, S. (2020). Methods for Film Synthesis and Coating Procedures. IntechOpen.
- Nervi, S., & Szabó, B. (2007). On the estimation of residual stresses by the crack compliance method. Computer Methods in Applied Mechanics and Engineering, 196, 3577-3584.
- Olson, M. D., Dewald, A., Prime, M. B., & Hill, M. R. (2015). Estimation of Uncertainty for Contour Method Residual Stress Measurements. Experimental Mechanics, 55, 577-585.
- Pagliaro, P., Prime, M., Swenson, H., & Zuccarello, B. (2010). Measuring Multiple Residual Stress Components using the Contour Method and Multiple Cuts. Experimental Mechanics, 50, 187-194.
- Prime, M., & Hill, M. (2006). Uncertainty, Model Error, and Order Selection for Series-Expanded, Residual-Stress Inverse Solutions. Journal of Engineering Materials and Technology - Transactions of the ASME, 128(2), 175-185.
- Qin, L., Xie, H., Zhu, R., Wu, D., Che, Z., & Zou, S. (2014). Study of the location of testing area in residual stress measurement by Moiré interferometry combined with hole-drilling method. Science China Physics. Mechanics and Astronomy, 57(4), 708-715.
- Qiu, W., Cheng, C., Liang, R., Zhao, C., Lei, Z., Zhao, Y., Ma, L., Xu, J., Fang, H., & Kang, Y. (2016). Measurement of residual stress in a multi-layer semiconductor heterostructure by micro-Raman spectroscopy. Acta Mechanica Sinica, 32(5), 805-812.
- Qu, Z., He, R., & Fang, D. (2019). Stress among the APS-Prepared TBCs: Testing and Analysis. 1-21. https://core.ac.uk/reader/322442159
- Rickert, T. (2016). Residual Stress Measurement by ESPI Hole-Drilling. Procedia CIRP, 45, 203-206.
- Rossini, N., Dassisti, M., Benyounis, K., & Olabi, A. (2012). Methods of measuring residual stresses in components. Materials & Design, 35, 572-588.
- Salvati, E., Sui, T., & Korsunsky, A. (2016). Uncertainty quantification of residual stress evaluation by the FIB–DIC ring-core method due to elastic anisotropy effects. International Journal of Solids and Structures, 87, 61-69.
- Sánchez, J. C., Campos, M. F., & Padovese, L. (2017). Comparison Between Different Experimental Set-Ups for Measuring the Magnetic Barkhausen Noise in a Deformed 1050 Steel. Journal of Nondestructive Evaluation, 36(4), 1-6.
- Schöngrundner, R., Treml, R., Antretter, T., Kozic, D., Ecker, W., Kiener, D., & Brunner, R. (2014). Critical assessment of the determination of residual stress profiles in thin films by means of the ion beam layer removal method. Thin Solid Films, 564, 321-330.
- Singh, W. S., Stegemann, R., Kreutzbruck, M., Mukhopadhyay, C., & Rao, B. (2018). Mapping of Deformation-Induced Magnetic Fields in Carbon Steels Using a GMR Sensor Based Metal Magnetic Memory Technique. Journal of Nondestructive Evaluation, 37(2), 1-8.
- Slideshare.net. (2020). Residual Stress Measurement Techniques. https://www.slideshare.net/gulamhushen1/residual-stress-measurement-techniques
- Song, X., Yeap, K.B., Zhu, J., Belnoue, J.P., Sebastiani, M., Bemporad, E., Zeng, K., & Korsunsky, A. (2011). Residual stress measurement in thin films using the semi-destructive ring-core drilling method using Focused Ion Beam. Procedia Engineering, 10, 2190-2195.
- Tolipov, K. B. (2016). Broadband Device for Measurement of Surface Acoustic Wave Velocities for Diagnostics of Residual Stress. Measurement Techniques, 59(3), 284-287.
- Tolstikhin, K. (2017). An approach to differentiation of non-smooth functions obtained during residual stress measurements by layer-removal method. Journal of Engineering Mathematics, 103, 87-95.
- Tsirka, K., Karalis, G., & Paipetis, A. S. (2018). Raman Strain Sensing and Interfacial Stress Transfer of Hierarchical CNT-Coated Carbon Fibers. Journal of Materials Engineering and Performance, 27(10), 5095-5101.
- Václavík, J., Weinberg, O., Bohdan, P., Jankovec, J., & Holý, S. (2010). Evaluation of Residual Stresses using Ring Core Method. EPJ Web of Conferences, 6, 44004.
- Valente, T., Bartuli, C., Sebastiani, M., & Loreto, A. (2005). Implementation and development of the incremental hole drilling method for the measurement of residual stress in thermal spray coatings. Journal of Thermal Spray Technology, 14(4), 462-470.
- Vishaypg.com. (2020). http://www.vishaypg.com/docs/11053/tn503.pdf
- Vrancken, B., Cain, V., Knutsen, R., & Humbeeck, J. (2014). Residual stress via the contour method in compact tension specimens produced via selective laser melting. Scripta Materialia, 87, 29-32.
- Wang, H., Zhu, L., & Xu, B. (2018). Residual Stresses and Nanoindentation Testing of Films and Coatings. 37-67.
- Weiler, K. (2020). Stresstech Bulletin 12: Measurement Methods of Residual Stresses.Stresstech.www.stresstech.com/stresstech- bulletin-12-measurement-methods-of-residual-stresses.
- Xiu, L., Liu, Z., Lv, G., Ma, J., Jin, F., Dai, H., & Qiao, Y. (2018). Remove Welding Residual Stress for CFETR Vacuum Vessel by Trailing Ultrasonic Impact Treatment. Journal of Fusion Energy, 37(4), 193-199.
Abstract Views: 251
PDF Views: 0