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Co-Authors
- Snehashis Sarkar
- Krishnendu Mondal
- Probal Kr. Das
- Manab Das
- Bijoy Mandal
- S. K. Ghosh
- N. P. Mukherjee
- A. B. Chattopadhyay
- Anirban Bhattacharya
- Ajay Batish
- Niramay Ghosh
- Kapil Roy
- Partha Pratim Saha
- Jaydeep Mondal
- Manas Kumar Saha
- Ankur Das
- Deb Kumar Adak
- Prosenjit Dutta
- Barun Haldar
- Naser Abdulrahman Alsaleh
- Sibsankar Dasmahapatra
Journals
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z All
Das, Santanu
- A Brief Experimental Investigation on Wearing of CNT Reinforced Alumina Insert
Abstract Views :832 |
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Authors
Affiliations
1 Dept. of Mech Engg., Kalyani Government Engineering College, Kalyani, West Bengal, IN
2 Non-Oxide Ceramics and Composites Division, CSIR-Central Glass Ceramic Research Institute, Kolkata, IN
1 Dept. of Mech Engg., Kalyani Government Engineering College, Kalyani, West Bengal, IN
2 Non-Oxide Ceramics and Composites Division, CSIR-Central Glass Ceramic Research Institute, Kolkata, IN
Source
Manufacturing Technology Today, Vol 15, No 7 (2016), Pagination: 31-35Abstract
The aim of this work is to evaluate the performance of a newly developed multi-walled carbon nanotube (MWCNT) reinforced alumina inserts. Machining of 'difficult to machine' materials requires harder cutting tool. So, for machining hardened materials, reinforced ceramic inserts with enhanced mechanical properties like fracture toughness and hardness are used. In this research work, multi-walled carbon nanotube reinforced alumina nanocomposite is used as a cutting tool that has Vicker's hardness value of 20GPa and fracture toughness of 6.43 MPa m1/2. Machining of AISI 4340 steel rod is done under dry environment. Progress of tool wear at two cutting conditions is evaluated. Tool life of the newly developed insert may be improved by employing suitable machining environment, proper tool geometry and parameters during production of the MWCNT reinforced alumina insert.Keywords
Turning, Alumina, Carbon Nanotube, Cutting Tool, Tool Wear, Machinability.- Investigation on Machinability in Finish Turning of AISI 52100 Steel Using Different Tool Inserts in Dry Machining
Abstract Views :194 |
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Authors
Affiliations
1 Dept. of Mechanical Engg., Bankura Unnayani Institute of Engineering, Bankura, IN
2 Dept. of Mechanical Engg., Kalyani Government Engineering College, Kalyani, IN
1 Dept. of Mechanical Engg., Bankura Unnayani Institute of Engineering, Bankura, IN
2 Dept. of Mechanical Engg., Kalyani Government Engineering College, Kalyani, IN
Source
Manufacturing Technology Today, Vol 15, No 10 (2016), Pagination: 9-20Abstract
This paper concerns with machinability studies in finish turning of AISI 52100 steel using various tool inserts. This steel is applied in different structural and other industrial applications. Turning tests are performed under different cutting velocity and feed with plain, narrow groove and wide groove coated carbide tool inserts. Using these diverse conditions, types of chips formed, cutting force, etc., were noted, and machinability of the tool-work combine under different conditions is explored, so that some conditions can be found out at which good machinability can be achieved. Although narrow or wide groove chip breakers are used, chip breaking is not much observed in general. Fair machinability is observed while turning using all the three types of inserts. However, fairly good tool performance is obtained when plain carbide insert is employed at higher cutting velocities of 174 and 274 m/min at the chosen feed even in dry condition.Keywords
Machining, Turning, Forces, Insert, Tool, Chip.- An Experimental Investigation on Grindability of Titanium Grade 1 under Different Environmental Conditions
Abstract Views :181 |
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Authors
Affiliations
1 Department of Mechanical Engineering, Kalyani Govt. Engineering College, Kalyani-741235, West Bengal, IN
1 Department of Mechanical Engineering, Kalyani Govt. Engineering College, Kalyani-741235, West Bengal, IN
Source
Manufacturing Technology Today, Vol 14, No 2 (2015), Pagination: 3-10Abstract
Grinding of titanium alloy is difficult due to its high hot strength, poor thermal conductivity and high work hardenability. At the time of grinding operation, large amount of heat is generated. To control resulting temperature rise at the grinding zone, suitable coolant and/or lubricant is to be used along with selection of appropriate process parameters and grinding wheel. However, supplying grinding fluid inside the grinding zone is difficult, and it needs suitable method of application to control temperature to obtain quality ground specimen. In the present work, a comparative study has been done through experimental investigation between dry grinding, wet grinding using flood cooling, and grinding with grease. Workpiece quality, force needed, grinding-ratio, and chips formed have been observed and results are discussed. Better grindability has been found with the use of grease at 30 μm in feed than the other two conditions tested.Keywords
Grinding, Grinding Fluid, Grease, Flood Cooling, Grindability, Grinding Force.- Studying the Performance of Cutting Tools during Turning of Austempered Ductile Iron
Abstract Views :157 |
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Authors
Affiliations
1 Dept of Mechanical Engg, IIT, Kharagpur, IN
2 Bengal College of Engg and Technology for Women, Durgapur, IN
3 Dept of Mechanical Engg, Birbhum Institute of Engg and Technology, Suri, IN
4 Dept of Mechanical Engg, Kalyani Government Engg College, Kalyani, IN
1 Dept of Mechanical Engg, IIT, Kharagpur, IN
2 Bengal College of Engg and Technology for Women, Durgapur, IN
3 Dept of Mechanical Engg, Birbhum Institute of Engg and Technology, Suri, IN
4 Dept of Mechanical Engg, Kalyani Government Engg College, Kalyani, IN
Source
Manufacturing Technology Today, Vol 10, No 1 (2011), Pagination: 15-20Abstract
Recently, austempered ductile iron (ADI) is finding many applications in different areas due to its high strength-to-weight ratio. However, it is a difficult-to- machine material. In this work, experimental investigations have been done to observe machining performance during turning ADI rods using two tool inserts. Cutting force components, chip forms, etc. have been observed during straight turning of ADI rods with TiAlN-coated carbide and cBN tool inserts. Observations have been made by varying cutting velocities under dry condition. Machining tests indicate that coated carbide inserts require less cutting forces and it can machine even after 1 minute of machining, while the cBN inserts show deterioration of the cutting edge just at the end of 20 seconds of machining under a typical machining condition. It is seen that at certain experimental conditions, coated carbide inserts and cBN inserts show fairly good machinability for machining ADI in dry condition.Keywords
Turning, Machinability, Austempered Ductile Iron, ADI, Ceramic Inserts, Coated Tools.- Estimating the Effect of Cutting Parameters on Surface Finish during High Speed Machining of AISI 1045 Steel Using Taguchi Design and ANOVA
Abstract Views :160 |
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Authors
Affiliations
1 Mech. Engg. Dept., Thapar University, Patiala, IN
2 Mech. Engg. Dept., Kalyani Govt. Engg. College, Kalyani, IN
1 Mech. Engg. Dept., Thapar University, Patiala, IN
2 Mech. Engg. Dept., Kalyani Govt. Engg. College, Kalyani, IN
Source
Manufacturing Technology Today, Vol 7, No 11 (2008), Pagination: 15-22Abstract
An investigation has been made to study the effect of various machining parameters during high speed machining on the workpiece surface roughness. The experiments were carried out taking AISI 1045 steel as the workpiece material and coated carbide tool Five levels of cutting speeds and feed rates were selected. The Taguchi's orthogonal arrays and analysis of variance (ANOVA) were employed to design the experiments, study the performance characteristics and to find the significance and contribution of cutting parameters on surface roughness in high speed turning. It was observed from these experiments that at the higher cutting speeds (240m/min) the best surface roughness results were observed. Cutting speed was found to be most significant factor for surface roughness and contributes up to 76%. The feed rate and interactions between cutting speed and feed rate were observed to have no significant impact. Thereafter optimum parametric combinations were also found.- Study on Effect of Welding Parameters on Weld Bead Geometry of AC TIG Welding in Aluminium
Abstract Views :239 |
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Authors
Niramay Ghosh
1,
Santanu Das
2
Affiliations
1 Mechanical Engineering Department, Asansol Engineering College, Asansol, IN
2 Department of Mechanical Engineering, Kalyani Govt. Engineering College, Kalyani, IN
1 Mechanical Engineering Department, Asansol Engineering College, Asansol, IN
2 Department of Mechanical Engineering, Kalyani Govt. Engineering College, Kalyani, IN
Source
Manufacturing Technology Today, Vol 18, No 9 (2019), Pagination: 30-38Abstract
Aluminium and aluminium alloys have large uses in different industries due to its higher strength to weight ratio. Due to controllable heat input and filler consumption Tungsten Inert Gas Welding (TIG) is widely used in aluminium welding. In this work, bead geometry of Al 6060 alloy have been studied in different AC TIG welding parameters, like welding current, welding speed etc. Butt joint was performed. From the observation, it is found out that at a current 177, 190 and 200 A with a welding speed of 110, 130 and 150 mm/min respectively, good depth of penetration can be achieved, and hence, this condition can be used for joining aluminium alloy satisfactorily.Keywords
Aluminium, TIG Welding, Visual Bead Inspection, Penetration, Bead Width, Bending Test, Micro Hardness Test.References
- ASM Metals Handbook, vol. 2, 10th Ed., ASM International, USA, 1993.
- AWS Welding Handbook, vol. 3, 8th Ed., Chapter on Welding Aluminum, American Welding Society, USA.
- Rao, KP; Ramanaiah, N; Viswanathan, N: Partially melted zone cracking in AA6061 welds, ‘A Journal Of Materials & Design’, vol. 29, 2008, 179-186.
- Fahimpour, V; Sadrnezhaad, SK; Karimzadeh, F: Microstructure and Mechanical Property Change During FSW and GTAW of Al6061 Alloy, ‘A Journal of The Minerals, Metals & Materials Society’, vol. 44A, 2013, 2187–2195.
- Kumar, TS; Balasuvramanian, V; Sanavullah, M, Y; Babu, S: Effect of Pulsed Current TIG Welding Parameters on Pitting Corrosion Behaviour of AA6061 Aluminium Alloy, ‘A Journal of Material Science & Technology’, vol. 23, 2006, 223–229.
- Haung, Y; Wu, D; Lv, N; Chen, H; Chen, S: Investigation of Porosity in Pulsed GTAW of Aluminum Alloys Based on Spectral and X-Ray Image Analyses, ‘Journal of Materials Processing Technology’, vol. 243, 2017, 365-373,
- Haung, Y; Zhao, D; Chen, H; Yang, L; Chen, S: Porosity Detection in Pulsed GTA Welding of 5A06 Al Alloy Through Spectral Analysis, ‘Journal of Materials Processing Technology’, vol. 259, 2018,332-340.
- Zhang, D; Wang, G; Wu, A; Zhao, Y; Li, Q; Liu, X; Meng, D; Song, J; Zhang, Z: Study on the Inconsistency in Mechanical Properties of 2219 Aluminium Alloy TIG-Welded Joints, ’J of Alloys and Compounds’, vol. 777, 2019, 1044-1053.
- Chen, C; Wei, X; Zhao, Y; Yan, K; Jia, Z; He, Y: Effects of Helium Gas Flow Rate on Arc Shape, Molten Pool Behaviour and Penetration in Aluminum Alloy DCEN TIG Welding, ‘J of Materials Processing Technology’, vol. 255, 2018, 696-702.
- Funderburk, R, S: Key Concept in Welding Engineering, ‘Welding Innovation’, vol. 16, 1999, 1-4.
- http//ssabox.com, Welding of Weldox and Hardox, ‘SSAB oxelosund, 2007, 1-16.
- Balasubramanian, V; Ravisankar, V; Reddy, GM: Effect of Pulsed Current Welding on Fatigue Behaviour of High Strength Aluminium Alloy Joints, ‘Journal of Materials & Design’, vol. 29, 2008, 492-500
- Effect of Exit Edge Beveling on Drilling Burr Formation Under Wet Environment
Abstract Views :234 |
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Authors
Affiliations
1 Mechanical Engineering Department, Kalyani Govt. Engineering College, Kalyani, West Bengal, IN
1 Mechanical Engineering Department, Kalyani Govt. Engineering College, Kalyani, West Bengal, IN
Source
Manufacturing Technology Today, Vol 18, No 12 (2019), Pagination: 43-50Abstract
In drilling, burr formation is mostly observed at the exit edge of a workpiece. A burr can cause premature failure of cutting tools, dimensional errors in manufactured components and serious problems in assembly. Deburring operation is usually employed for removal of burr. For reduction of deburring cost and time, burr reduction is essentially needed. The present investigation on drilling burr formation demonstrates an approach for burr reduction at the exit edge of the workpiece. A number of experiments has been carried out on low carbon steel flats under water soluble oil cooled environment to explore the influence of different exit edge bevel angles on burr formation under different machining conditions. At 20o exit edge bevel angle, negligible burr is found at 0.2 mm/rev feed at all the cutting velocities considered and this condition may be adopted. However, with 25o exit edge bevel angle, sizeable burr is obtained making it unsuitable.Keywords
Drilling, Exit Edge Beveling, Wet Environment, Machining, Burr, Backup Support.References
- Altan, M & Altan, E: Investigation of burr formation and surface roughness in drilling engineering plastics, 'Journal of the Brazilian Society of Mechanical Sciences and Engineering', 36, 2014, 347–354.
- Aurich, JC; Dornfeld, D; Arrazola, PJ; Franke, V; Leitz, L & Min, S: Burrs - analysis, control and removal, 'CIRP Annals - Manufacturing Technology', vol. 58, no. 2, 2009, 519-542.
- Azarrang, S & Baseri, H Selection of dry drilling parameters for minimal burr size and desired drilling quality. Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering. vol. 231, no. 3, 2017, 480-489. https://doi.org/10.1177/0954408915609872.
- Beir, HM : Prediction model for burr formation.Handbuch Entagrattechnik, (62), Hanser, Munchen, 1999.
- Chern, GL: Experimental observation and analysis of burr formation mechanisms in face milling of aluminum alloys, 'International Journal of Machine Tools and Manufacture', vol. 46, no. 12-13, 2006, 1517-1525.
- Dornfeld, DA; Kim, J; Dechow, H; Hewson, J & Chern, L: Drilling burr formation in titanium alloy, Ti-6Al-4V, 'Annals of the CIRP', vol. 48, no. 1, 1999, 73-76.
- Dornfeld, DA: Strategies for preventing and minimizing burr formation. An e-Scholarship Respiratory. University of California, 2003.
- Gaitonde, VN & Karnik, SR: Minimizing burr size in drilling using artificial neural network (ANN)- particle swarm optimization (PSO) approach, 'Journal of Intelligent Manufacturing', vol. 23, 2012, 1783–1793.
- Gillespie, LK & Blotter, PT: The formation and properties of machining burrs, 'Transactions of the ASME, Journal of Engineering for Industry', vol. 98, no. 1, 1976, 66-74.
- Guo, Y & Dornfeld, DA: Finite element analysis of drilling burr minimization with back up material. In: Transactions of NAMRI/SMI, 26, 1998, 207-212.
- Kamboj, A; Kumar, S & Singh, H: Burr height and hole diameter error minimization in drilling of Al6063/15%/SiC composites using HSS step drills, 'Journal of Mechanical Science and Technology', vol. 29, no. 7, 2015, 2837–2846.
- Kaplan, Y; Nalbant, M & Gökkaya, H: The experimental investigation of the effect of machining parameters on burr formation in drilling of AISI D2 and AISI D3 cold work steels, 'Karaelmas Science and Engineering Journal', vol. 1, no. 1, 2011, 37-46. DOI: http://dx.doi.org/ 10.7212%2Fzkufbd.v1i1.11
- Karmakar, A; Chakraborty, S; Mandal, U & Das, S: An experimental investigation on chemical deburring to remove drilling burr, 'Journal of the Association of Engineers, India', vol. 83, no. 2, 2013, 78-89.
- Kim, J: Investigation on the geometric characteristics of drilling burr in stainless steel, LMA Research Reports. University of California, Berkeley, USA, 1999.
- Kim, J; Min, S & Dornfeld, DA: Optimization and control of drilling burr formation of AISI 304L and AISI 4118 based on drilling burr control charts, 'International Journal of Machine Tools and Manufacture', vol. 41, 2001, 923-936.
- Kim, YJ; Ko, SL; Kim, JH & Kim, BK: Development of intelligent system to minimize burr formation in face milling, 'International Journal of Machine Tools and Manufacture', vol. 29, 2006, 879-884.
- Kundu, S; Das, S & Saha, PP: An investigation on developing a drilling burr prediction model, 'Reason - A Technical Journal', vol. 13, no. 1, (2014a), 107-117.
- Kundu, S; Das, S & Saha, PP: Reduction of exit burr during drilling an aluminium alloy. In: 2nd International Conference on Advances in Mechanical Engineering and Its Interdisciplinary Areas, Kolaghat, West Bengal, India, (2015a), 311-317.
- Kundu, S; Das, S & Saha, PP: Optimization of drilling parameters to minimize burr by providing back-up support on aluminium alloy. Procedia Engineering, vol. 97, 2014, 230-240.
- Kundu, S; Das, S & Saha, PP: Effect of exit edge beveling on burr height in drilling aluminium alloy Proceedings of 6th International and 27th AIMTDR Conference, Pune, India, 2016, 1201-1205.
- Lauderbaugh, LK: Analysis of the effects of process parameters on exit burrs in drilling using a combined simulation and experimental approach, 'Journal of Materials Processing Technology', vol. 209, no. 4, 2009, 1909-1919.
- Leitz, L; Frank, V & Aurich, JC: Burr formation in drilling intersecting holes. In: CIRP International Conference on Burrs, University of Kaiserslautern, Germany, 2009, 99-106.
- Lin, TR & Shyu, RF : Improvement of tool life and exit burr using variable feeds when drilling stainless steel with coated drills, 'International Journal of Advanced Manufacturing Technology', 14, 2005, 23-34.
- Investigation on Corrosion Resistance of 316 γ Stainless Steel Clad Constructional Steel
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Authors
Affiliations
1 Kalyani Government Engineering College, Kalyani, West Bengal, IN
1 Kalyani Government Engineering College, Kalyani, West Bengal, IN
Source
Manufacturing Technology Today, Vol 20, No 3-4 (2021), Pagination: 8-16Abstract
Surfaces of structural members usually degrade under corrosion causing reduction in service life. This results in increased cost involving preventive methods or/and rework. Cladding is one such method for preventing this problem to some extent. Desired weld quality for gas metal arc welding process, a well-accepted method for developing clad layer and overlays, can be achieved by selecting appropriate process parameters. In the present investigation, gas metal arc welding is applied to develop 316 γ stainless steel clad layer on E350 constructional steel base plate with varying welding current and torch travel speed. Results indicate lowering of corrosion rate with increasing welding current and arc travel speed at a constant travel speed and constant current respectively. No clear trend of change in corrosion rate with the variation of heat input is seen. However, austenitic stainless steel cladding is found to improve corrosion resistance remarkably to apply to industry effectively.Keywords
Welding, GMAW, Cladding, Austenitic Stainless Steel, Heat Input, Corrosion Resistance.References
- Balan, A. V., Shivasankaran, N., & Magibalan, S. (2018). Optimization of cladding parameters for resisting corrosion on low carbon steels using simulated annealing algorithm. Materials Research Express, 5(4), 046527. DOI: 10.1088/2053-1591/aab7cb.
- Besliu, M. M., Voiculescu, I., & Solomon, G. (2017). Effects of dilution on weld overlays realized with flux-cored arc welding (FCAW) process using 309LV filler metal on the S235JR steel. U.P.B. Scientific Bulletin, Series B, 79(1), 173-182.
- Chakraborty, B., Das, H., Das, S., & Pal, T. K. (2013). Effect of process parameters on clad quality of duplex stainless steel using GMAW process. Transactions of the Indian Institute of Metals, 66(3), 221-230. DOI: 10.1007/s12666-013-0246-x.
- Delong, W. T. (1974). Ferrite in austenitic stainless steel weld metal. Welding Journal, 53(7), 273s-286s.
- Eghlimi, A., Shamanian, M., & Raeissi, K. (2014). Effect of current type on microstructure and corrosion resistance of super duplex stainless steel claddings produced by the gas tungsten arc welding process. Surface Coating Technology, 244, 45-51. DOI: 10.1016/j.surfcoat.2014.01.047.
- Elmer, J. W., Allen, S. M., & Eager, T. W. (1989). Microstructural development during solidification of stainless steel alloys. Metallurgical Transactions A, 20A(10), 2117-2131.
- Gharibshahiyan, E., Raouf, A. H., Parvin, N., & Rahimian, M. (2011). The Effect of Microstructure on Hardness and Toughness of Low Carbon Welded Steel using Inert Gas Welding. Journal of Materials and Design, 32, 2042–2048.
- Gorunov, A. I., Nyukhlaev, O. A., & Gilmutdinov, A. K. (2018). Investigation of microstructure and properties of low-carbon steel during ultrasonic-assisted laser welding and cladding. International Journal of Advanced Manufacturing Technology, 99, 2467–2479. DOI: 10.1007/s00170-018-2620-7.
- Joseph, G.B., Valarmathi, T.N., Mageshwaran, G., Jeevahan, J., Sriram, V., & Durai, R.R.B. (2019). Studies on the Influence of Welding Parameters in Cladding of ERNiCrMo-10 on AISI 4140 Using GMAW Process. Advances in Manufacturing Technology. Lecture Notes in Mechanical Engineering, Springer, Singapore. 615-621. DOI: 10.1007/978-981-13-6374-0_67.
- Kannan, T., & Murugan, N. (2006). Effect of flux cored arc welding process parameters on duplex stainless steel clad quality. Journal of Materials Processing Technology, 176, 230–239.
- Kaushal, S., Gupta, D., & Bhowmick, H. (2018). On surface modification of austenitic stainless steel using microwave processed Ni/Cr3C2 composite cladding. Surface Engineering, 34(11), 809-817. DOI: 10.1080/02670844.2017.1362808.
- Khamari, B. K., Karak, S. K., & Biswal, B. B. (2019). Relation between different process parameters in gas metal arc welding. Indian Welding Journal, 52(2), 44-55. DOI:10.22486/iwj.v52i2.181779.
- Lailatul, P. H., & Maleque, M. A. (2017). Surface modification of duplex stainless steel with SiC preplacement using TIG torch cladding. Procedia Engineering, 184, 734-782. DOI: 10.1016/j.proeng.2017.04.151.
- Liu, J., Yu, H., Chen, C., Weng, F., & Dai, J. (2017). Research and development status of laser cladding on magnesium alloys: a review. Optics Lasers Engineering, 93, 195-210. DOI: 10.1016/j.optlaseng.2017.02.007.
- Mondal, A., Saha, M. K., Hazra, R., & Das, S. (2016). Influence of heat input on weld bead geometry using duplex stainless steel wire electrode on low alloy steel specimens. Cogent Engineering. 3(1), 1143598/1-14. DOI: 10.1080/23311916.2016.1143598.
- Om, H., & Pandey, S. (2013). Effect of Heat Input on Dilution and Heat Affected Zone in Submerged Arc Welding Process. Sadhana, 38(6), 1369–1391. DOI: 10.1007/s12046-013-0182-9.
- Prabhu, R., & Alwarsamy, T. (2017). Effect of process parameters on ferrite number in cladding of 317L stainless steel by pulsed MIG welding. Journal of Mechanical Science and Technology, 31, 1341-1347. DOI: 10.1007/s12206-017-0234-x.
- Prajapati, P., Badheka, V. J., & Mehta, K. P. (2018). Hybridization of filler wire in multi-pass gas metal arc welding of SA516 Gr70 carbon steel. Materials and Manufacturing Processes. 33(3), 315-322. DOI: 10.1080/10426914.2016.1244847.
- Sabiruddin, K., Bhattacharya, S., & Das, S. (2013). Selection of appropriate process parameters for gas metal arc welding of medium carbon steel specimens. International Journal of Analytical Hierarchy Process, 5(2), 252-266. DOI: 10.13033/ijahp.v5i2.184.
- Saha, M. K., & Das, S. (2016). A Review on Different Cladding Techniques Employed to Resist Corrosion. Journal of the Association of Engineers, 86(1-2), 51–63. DOI: 10.22485/jaei/2016/v86/i1-2/119847.
- Saha, M. K., & Das, S. (2018). Gas Metal Arc Weld Cladding and its Anti-Corrosive Performance- A Brief Review. Athens Journal of Technology and Engineering, 5(2), 155-174. DOI: 10.30958/ajte.5-2-4.
- Saha, M. K., Das, S., & Bandyopadhyay, A. (2012). Application of L6 orthogonal array for optimal selection of some process parameters in GMAW process, Indian Welding Journal, 45(4), 41-50. DOI: 10.22486/iwj.v45i4.141203.
- Saha, M. K., Hazra, R., Mondal, A., & Das, S. (2018). Effect of heat input on geometry of austenitic stainless steel weld bead on low carbon steel. Journal of Institution of Engineers (India), Series C, 100(4), 607-615. DOI 10.1007/s40032-018-0461-7.
- Saha, M. K., Mondal, A., Hazra, R., & Das, S. (2018). Anticorrosion performance of FCAW cladding with regard to the influence of heat input. Journal of Welding and Joining, 36(5), 61-69. DOI 10.5781/JWJ.2018.36.5.8.
- Saha, M. K., Mondal, J., Mondal, A., & Das, S. (2018). Influence of heat input on corrosion resistance of duplex stainless steel cladding using flux cored arc welding on low alloy steel flats. Indian Welding Journal, 51(3), 66-72. DOI:10.22486/iwj.v51i3.175002.
- Schaeffler, A. L. (1949). Constitution diagram for stainless steel weld metal. Metal Progress, 56(5), 680-680B.
- Verma, A. K., Biswas, B. C., Roy, P., De, S., Saren, S., & Das, S. (2013). Exploring quality of austenite stainless steel clad layer obtained by metal active gas welding. Indian Science Cruiser, 27(4), 24-29. DOI:10.24906/isc/2013/v27/i4/177608.
- Walters, W. S., Durham, P., & Hodge, N. A. (2018). The adsorption and desorption of water from a carbonaceous deposit layer on the surface of stainless steel representing spent AGR nuclear fuel cladding. Journal of Nuclear Science Technology, 55(4), 374-385. DOI: 10.1080/00223131.2017.1403384.
- An Investigation on Machining of Hard AISI 4340 Steel Under Varying Environmental Conditions
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Authors
Affiliations
1 Bankura Unnayani Institute of Engineering, Bankura, West Bengal, IN
2 Kalyani Government Engineering College, Kalyani, Nadia, West Bengal, IN
1 Bankura Unnayani Institute of Engineering, Bankura, West Bengal, IN
2 Kalyani Government Engineering College, Kalyani, Nadia, West Bengal, IN
Source
Manufacturing Technology Today, Vol 20, No 7-8 (2021), Pagination: 26-44Abstract
Cutting fluids play a significant part of metal working industries. They are broadly utilized due to their capacity to diminish tool wearing, cutting force, temperature, etc. to improve workpiece surface quality. The present work focuses on the machinability study of hard AISI 4340 steel using eco-friendly cutting fluids. Turning experiments are carried out using coated carbide inserts through Small Quantity Lubrication (SQL) under different cutting velocities and feed. Dry, rice bran oil-based solution and alkaline solution are chosen to be the environmental conditions. Under different machining conditions, types of chips, cutting force, surface roughness, etc. are noted. Full factorial type response surface methodology is used to decide on experimental runs. Tool wear tests are also performed under wet conditions. Cutting force is observed to be significantly reduced in a chosen wet environment under some cutting conditions. Rice bran oil-based emulsifier is found to perform better than alkaline solution to increase tool life.Keywords
Machining, Machinability, Turning, Cutting Fluid, Hard mMaterials, Eco-Friendly Fluid.References
- Amrita, M., Srikant, R. R., & Sitaramaraju, A. V. (2014). Performance evaluation of nanographite-based cutting fluid in machining process. Materials and Manufacturing Processes, 29 (5), 600-605.
- Bartarya, G., & Choudhury, S. K. (2012). State of the art in hard turning. International Journal of Machine Tools & Manufacture, 53, 1-14.
- Cetin, M. H., Ozcelik, B., Kuram, E., & Demirbas, E. (2011). Evaluation of vegetable based cutting fluids with extreme pressure and cutting parameters in turning of AISI 304L by taguchi method. Journal of Cleaner Production, 19, 2049-2056.
- Hadad, M., & Sadeghi, B. (2013). Minimum quantity lubrication-MQLturning of AISI 4140 steel alloy. Journal of Cleaner Production, 54, 332-343.
- Li, B., Li, C., Zhang, Y., Wang, Y., Jia, D., & Yang, M. (2016). Grinding temperature and energy ratio coefficient in MQL grinding of high temperature nickel-based alloy by using different vegetables oils as base oil. Chinese Journal of Aeronautics, 29(4), 1084-1095.
- Li, M., Yu, T., Zhang, R., Yang, L., Ma, Z., Li, B., & Zhao, J. (2020). Experimental evaluation of an eco-friendly grinding process combining minimum quantity lubrication and grapheneenhanced plant-oil-based cutting fluid. Journal of Cleaner Production, 244, 118747.
- Lohar, D. V., & Nanavaty, C. R. (2013). Performance evaluation of minimum quantity lubrication (MQL) using CBN durning hard turning of AISI 4340 and its comparison with dry and and wet turning. Bonfring International Journal of Industrial Engineering and Management Science, 3(3), 102-106.
- Mondal, K., Adak, A. K., Das, S., & Mandal, B. 2020). Hard Turning of AISI 4340 Steel using Two Types of Carbide Inserts. Proceedings of the International Conference on Advancements in Mechanical Engineering, Aliah University, Kolkata, India, 43.
- Mondal, K., & Das, S. (2018). An Investigation on machinability during turning hardened steel in dry condition. Journal of the Institution of Engineers India : Series C, 99(6), 637-644.
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- A Comparative Analysis of Different Multi-Criteria Inventory Control Methods for a Pump Manufacturing Company
Abstract Views :298 |
PDF Views:0
Authors
Ankur Das
1,
Santanu Das
2
Affiliations
1 Global Institute of Management & Technology, Krishnanagar, Nadia, West Bengal, IN
2 Kalyani Government Engineering College, Kalyani, Nadia, West Bengal, IN
1 Global Institute of Management & Technology, Krishnanagar, Nadia, West Bengal, IN
2 Kalyani Government Engineering College, Kalyani, Nadia, West Bengal, IN
Source
Manufacturing Technology Today, Vol 21, No 3-4 (2022), Pagination: 3-9Abstract
In today’s highly competitive environment, several inventory control strategies are introduced in different manufacturing organizations or supply chain perspective. Multiple criteria based inventory control technique is required to achieve efficient inventory management system which contemplate the different aspects of inventory as well as supply chain management system. In this context, monthly demand, inventory consumption value and lead time are considered as the inventory performance measuring criteria. Here, different multiple criteria based ‘ABC’ inventory control methods have been utilized to categorize the stock items properly. In addition, the overall inventory service costs and average fill rate are computed for different MCIC techniques. These inventory control approaches have been applied to raw material inventories of a pump manufacturing company. Ng-model performs better than ZF and H-models where the overall fill rate of stock items has been considered. ZF-model and H-model ensure better results from Ng-model regarding total safety stock inventory cost.Keywords
Inventory Control, ABC Analysis, Inventory Consumption Value, MCIC, Pump Manufacturing.References
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- Abrasive Jet Drilling of Hard Alumina Flat: An Experimental Investigation and Predictive Modeling by ANN
Abstract Views :61 |
PDF Views:0
Authors
Deb Kumar Adak
1,
Prosenjit Dutta
2,
Barun Haldar
3,
Santanu Das
2,
Naser Abdulrahman Alsaleh
3,
Sibsankar Dasmahapatra
2
Affiliations
1 College of Engineering and Management, Kolaghat, Purba Medinipur, West Bengal Kalyani Government Engineering College, Kalyani, West Bengal, IN
2 Kalyani Government Engineering College, Kalyani, West Bengal, IN
3 College of Engineering, Imam Mohammad Ibn Saud Islamic University (IMSIU), Riyadh, SA
1 College of Engineering and Management, Kolaghat, Purba Medinipur, West Bengal Kalyani Government Engineering College, Kalyani, West Bengal, IN
2 Kalyani Government Engineering College, Kalyani, West Bengal, IN
3 College of Engineering, Imam Mohammad Ibn Saud Islamic University (IMSIU), Riyadh, SA
Source
Manufacturing Technology Today, Vol 21, No 11-12 (2022), Pagination: 11 - 24Abstract
Abrasive jet machining (AJM) is often applied in drilling of hard and brittle ceramic materials, and is also used for other processes like surface preparation, deburring, shot-peening, polishing, etc. AJM process parameters need be appropriately selected to have optimized responses like MRR, nozzle wear, etc. Experimental investigation is performed in this work by precisely controlling abrasive flow rate. Along with system pressure, abrasive flow rate, stand-off distance (SOD) and grain size are considered during performing AJM with silicon carbide abrasive on commercially pure 4 mm thick alumina tiles using response surface methodology (RSM). Analysis of variance is done to detect the relative significance of each of the variables. Artificial neural network (ANN) is constructed to estimate the response in AJM based on input parameters. Estimation of machining performance is effectively carried out by ANN based on the training data with less than 8% estimation error, particularly for MRR and NWR.Keywords
Abrasive Jet Machining (AJM), Alumina, Drilling, ANN, EstimationReferences
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