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Goyal, Deepak Kumar
- Numerical Simulation and Characterization of Slurry Erosion of HVOF Coated Surfaces by Using Failure Analysis Approach
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Authors
Affiliations
1 IKGPTU, Kapurthala, Punjab, IN
2 IKGPTU Main Campus, Kapurthala, Punjab, IN
3 Punjabi Univ. Campus, Talwandi Sabo, Punjab, IN
1 IKGPTU, Kapurthala, Punjab, IN
2 IKGPTU Main Campus, Kapurthala, Punjab, IN
3 Punjabi Univ. Campus, Talwandi Sabo, Punjab, IN
Source
Research Cell: An International Journal of Engineering Sciences, Vol 25 (2017), Pagination: 199-210Abstract
In present study an attempt was made to numerically simulate the slurry erosion process using material failure modelof progressive damage slurry erosion process was numerically simulated by using material failure model (MFM) of progressive damage instigation and promulgation for the impingement of solid and liquid particles on the solid surfaces. To simulate this problem Finite element analysis based three dimensional Abaqus Explicit software has been used. The mixture which comprises of solid and liquid particles known as slurry, when impinged upon the surface of the component surface leads to impingement of solid and liquid particles on the solid surface which leads to dreadful conditions on the surface known as slurry erosion. The proposed model uses the FEA concepts of adaptive meshing, strain-dependent damage initiation Criteria, a general contact algorithm, damage propagation, enhanced hourglass section control and multiple particle Impingements to study the slurry erosion process. For the purpose of experimental validation and due to the availability of material properties, surface coatings of a powder on steel are deposited by the HVOF Coating process. The slurry erosion tests are performed on these depositions using the abrasive slurry at different impingement angles. The tests are made in an Impact test erosion rig. From these tests, the material removal rate (MRR) values and depth of penetration including the profiles of the craters are computed as a function of the slurry jet impingement angles. The numerically computed results are compared with the experimental results and are shown to be in good agreement.Keywords
High Velocity OXY Fuel Coating Process (HVOF), Finite Element Analysis, Adaptive Meshing, Material Failure Analysis, Slurry Erosion.Full Text
References
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- Erosive Behaviour of HVOF Sprayed Coatings:A Review
Abstract Views :158 |
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Authors
Affiliations
1 Mechanical Engg. Department, IKGPTU, Kapurthala, 144603, IN
2 Mechanical Engg., YCOE, PU Campus, 151302, IN
1 Mechanical Engg. Department, IKGPTU, Kapurthala, 144603, IN
2 Mechanical Engg., YCOE, PU Campus, 151302, IN
Source
Research Cell: An International Journal of Engineering Sciences, Vol 26 (2017), Pagination: 219-243Abstract
Slurry erosion of turbine components in hydro power plants is a serious problem faced all over the world. Researchers are continuously working on investigating the ways to mitigate the effect of slurry erosion. Different techniques are employed to protect the material from deteoriation of its life, techniques such as filtration of the sand particles were carried out to reduce the amount of sand particles in the water which is impacting on the turbine components and designing the shape of turbine components in such a manner so as to mitigate the effect of slurry erosion. Still slurry erosion is most priortize area among the researchers as it is causing heavy economic losses. As a new alternative, researchers are exploring the thermal spray coating technique as an option by which the surface properties of the material will be improved. Thermal spraying is one of the most prominent methods used now a days to prevent the material from abrasive wear, high temperature corrosion, erosive wear and stresses, as it increases the life span of material used in service. High velocity Oxy Fuel (HVOF) spraying is among the thermal spraying techniques which are known for its various characteristics such as providing hardness, wear resistant and dense micro structured coatings. In this paper an attempt has been made to present a state of art review of the work done by various researchers to prevent slurry erosion of hydraulic machine components by using HVOF Spray technique.Keywords
Thermal Spraying, HVOF, Erosion.Full Text
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