South Asian Journal of Management

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Lean Manufacturing:A Case Study of a Sri Lankan Manufacturing Organization


Affiliations
1 Department of Management Technology, University of Moratuwa, Sri Lanka
2 Productivity and Management Development, National Institute of Business Management (NIBM), India
     

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This paper presents an application of the Lean Production System in a manufacturing environment. It discusses the most important elements of lean practices through a case study, carried out in a Food processing facility in Sri Lanka, where lean system was implemented. Further it illustrates the impact of lean consumption on bottom-line results of business processes. It was found that leanness of the business process is below the expectation as its process cycle efficiency is around 12.4%. It means that most of the activities (nearly 88%) of the Jar-process consist of Business Non-Value Added (BNV) and Non-Value Added (NVA) activities. Therefore improving this process would bring in a lot of financial gain as well as the lead time reduction.
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  • Lean Manufacturing:A Case Study of a Sri Lankan Manufacturing Organization

Abstract Views: 175  |  PDF Views: 0

Authors

H. S. C. Perera
Department of Management Technology, University of Moratuwa, Sri Lanka
D. M. A. Kulasooriya
Productivity and Management Development, National Institute of Business Management (NIBM), India

Abstract


This paper presents an application of the Lean Production System in a manufacturing environment. It discusses the most important elements of lean practices through a case study, carried out in a Food processing facility in Sri Lanka, where lean system was implemented. Further it illustrates the impact of lean consumption on bottom-line results of business processes. It was found that leanness of the business process is below the expectation as its process cycle efficiency is around 12.4%. It means that most of the activities (nearly 88%) of the Jar-process consist of Business Non-Value Added (BNV) and Non-Value Added (NVA) activities. Therefore improving this process would bring in a lot of financial gain as well as the lead time reduction.