Open Access Open Access  Restricted Access Subscription Access

Numerical Analysis and Testing of Tungsten Inert Gas Welded T-Joints


Affiliations
1 Dept. of Mech. Engg., Kalaignar Karunanidhi Institute of Tech., Coimbatore, India
 

   Subscribe/Renew Journal


Presently arc welded structures are extensively used in automobiles, constructions and power plants. As the main cause of weldment failure is design defect and overload, it is necessary to analyze the maximum stresses in the weldment. This work deals with investigation of welded T-joint by Tungsten Inert Gas (TIG) welding process with varying gap and angle between the parent materials to determine the breaking stress under tensile load in the weldment. Finite element analysis is carried out using Ansys software and results are compared with experimental analysis using Taguchi optimization method. Angle, arc force and gap between parent materials are used for the Taguchi optimization technique. The optimized fillet weld section (low carbon steel AISI1020 and copper) is arrived by restricting the weldment failure.

Keywords

Arc Welded Structures, Finite Element Analysis, Welded T-Joint, TIG Welding, Taguchi Optimisation.
User
Subscription Login to verify subscription
Notifications
Font Size

  • D. Deng, W. Liang and H. Murakawa. 2007. Determination of welding deformation in fillet-welded joint by using of numerical simulation and comparison with experimental measurements, J. Materials Processing Tech., 183, 219-225. https://doi.org/10.1016/j.jmatprotec.2006.10.013.
  • T.L. Teng and C.P. Fung. 2001. Analysis of residual stresses and distortions in T-joint fillet welds, Int. J.
  • Pressure Vessels and Piping, 78, 523-538. https://doi.org/10.1016/S0308-0161(01)00074-6.
  • M.S. Sulaiman and C.Y. Chau. 2011. Simulation and experimental study on butt and T-joints distortion using weld planner, J. Mech. Sci. and Tech., 25, 2641-2646. https://doi.org/10.1007/s12206-011-0701-8.
  • M.N. Buradkar, D.V. Bhope and S.D. Khamankar. 2013. Experimental & photo elastic analysis of arc welded lap-joint, Int. J. Adv. Engg. Res. & Studies, 2247, 112-115.
  • K.J.R. Rasmussen. 2002. Strength of Butt Welded Connections between Equal-width Rectangular Hollow Sections, Research Report No. R817, The University of Sydney, Australia.
  • S. Sarkani and G. Michaelov. 2000. An efficient approach for computing residual stresses in welded joints, Finite Elements in Analysis & Design, 35(3), 247-268. https://doi.org/10.1016/S0168-874X(99)00068-2.
  • A. Chottapathay, G. Glinka, M. EI-Zein, J. Qian and R.Forams. 2011. Stress analysis and fatigue analysis of welded structures, J. Welding in the World, 17, 234-237.https://doi.org/10.1007/bf03321303.
  • N.B. Mostafa and M.N. Khajavi. 2006. Optimization of welding parameters for weld penetration in FCAW, J.Achievements in Mat. & Mfg. Engg., 16, 132-137.
  • A. Unt, E. Lappalainen and A. Salminen. 2013. Autogeneous laser and hybrid laser arc welding of T-joint low alloy steel with fiber laser systems, Lasers in Manufacturing Conf., 41, 141-143.
  • M. Islam, A. Buijk, M. Rais-Rohani and K. Motoyama. 2014. Simulation-based numerical optimization of arc welding process for reduced distortion in welded structures, Finite Elements in Analysis and Design, 84, 54-64. https://doi.org/10.1016/j.finel.2014.02.003.
  • J. Shen and Z. Chen. 2014. Welding simulation of fillet-welded joint using shell elements with section integration, J. Materials Processing Tech., 34, 01-47.
  • H.S. Moon and S.J. Na. 1997. Optimum design based on mathematical model and neural network to predict weld parameter for fillet joints, J. Manufacturing System, 16, 13-22. https://doi.org/10.1016/S0278-6125(97)88402-6.
  • K.H. Frank. 1971. The Fatigue Strength of Fillet Welded Connections, Dept. of Civil Engg., Lehigh University.
  • M.E. Scholar. 2013. A review on parametric optimization of MIG welding for medium carbon steel using FEA-DoE hybrid modeling, Int. J. Scientific Research & Development, 30, 1843-1846.

Abstract Views: 236

PDF Views: 141




  • Numerical Analysis and Testing of Tungsten Inert Gas Welded T-Joints

Abstract Views: 236  |  PDF Views: 141

Authors

A. Arun Kumar
Dept. of Mech. Engg., Kalaignar Karunanidhi Institute of Tech., Coimbatore, India
S. Ravichandran
Dept. of Mech. Engg., Kalaignar Karunanidhi Institute of Tech., Coimbatore, India
M. Kumaresan
Dept. of Mech. Engg., Kalaignar Karunanidhi Institute of Tech., Coimbatore, India
P. Sathish
Dept. of Mech. Engg., Kalaignar Karunanidhi Institute of Tech., Coimbatore, India

Abstract


Presently arc welded structures are extensively used in automobiles, constructions and power plants. As the main cause of weldment failure is design defect and overload, it is necessary to analyze the maximum stresses in the weldment. This work deals with investigation of welded T-joint by Tungsten Inert Gas (TIG) welding process with varying gap and angle between the parent materials to determine the breaking stress under tensile load in the weldment. Finite element analysis is carried out using Ansys software and results are compared with experimental analysis using Taguchi optimization method. Angle, arc force and gap between parent materials are used for the Taguchi optimization technique. The optimized fillet weld section (low carbon steel AISI1020 and copper) is arrived by restricting the weldment failure.

Keywords


Arc Welded Structures, Finite Element Analysis, Welded T-Joint, TIG Welding, Taguchi Optimisation.

References





DOI: https://doi.org/10.4273/ijvss.9.2.12