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Study of Effect of Process Parameters on Cutting a Gear Profile on an Acrylic Plate Using Laser Beam Machining


Affiliations
1 Mechanical Engineering Department, Brainware University, Kolkata-700124, India
2 School of Laser Science and Engineering, Jadavpur University, Kolkata-700032, India
3 Mechanical Engineering Department, IIEST, Shibpur-711103, India
4 WMG, The University of Warwick, Coventry CV4 7 AL, United Kingdom
5 Mechanical Engineering Department, Jadavpur University Kolkata -700032, India
     

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Laser beam machining (LBM) process deals with material removal with high precision using localized heating characteristics of lasers. Polymers used in different electrical, electronic and Micro-electromechanical systems need to be machined to get desired shape. Machining of these polymers is difficult using conventional machining process. With its large range of process parameters and precise localized heating, LBM provides solution to machining problems of polymers. In the present research, CAD is used to design gear profiles which can be used in electronic systems. These gears are cut from Acrylic film using LBM. The influence of different input parameters namely laser Power, weld Speed and Frequency of laser on profile geometry are studied. Response Surface Methodology (RSM) is used, with the responses chosen as Addendum Diameter (ADD) and Dedendum Diameter (DD). Results are further analyzed and correlations are made using ANOVA approach.

Keywords

LBM, CAD, Addendum, Dedendum, RSM, ANOVA, Acrylic.
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  • Study of Effect of Process Parameters on Cutting a Gear Profile on an Acrylic Plate Using Laser Beam Machining

Abstract Views: 213  |  PDF Views: 0

Authors

N. Kumar
Mechanical Engineering Department, Brainware University, Kolkata-700124, India
S. Chakravarty
School of Laser Science and Engineering, Jadavpur University, Kolkata-700032, India
V. Kumar
Mechanical Engineering Department, IIEST, Shibpur-711103, India
N. Kumar
WMG, The University of Warwick, Coventry CV4 7 AL, United Kingdom
A. Bandyopadhyay
Mechanical Engineering Department, Jadavpur University Kolkata -700032, India

Abstract


Laser beam machining (LBM) process deals with material removal with high precision using localized heating characteristics of lasers. Polymers used in different electrical, electronic and Micro-electromechanical systems need to be machined to get desired shape. Machining of these polymers is difficult using conventional machining process. With its large range of process parameters and precise localized heating, LBM provides solution to machining problems of polymers. In the present research, CAD is used to design gear profiles which can be used in electronic systems. These gears are cut from Acrylic film using LBM. The influence of different input parameters namely laser Power, weld Speed and Frequency of laser on profile geometry are studied. Response Surface Methodology (RSM) is used, with the responses chosen as Addendum Diameter (ADD) and Dedendum Diameter (DD). Results are further analyzed and correlations are made using ANOVA approach.

Keywords


LBM, CAD, Addendum, Dedendum, RSM, ANOVA, Acrylic.

References





DOI: https://doi.org/10.22485/jaei%2F2020%2Fv90%2Fi3-4%2F213631