Manufacturing Technology Today

Open Access Open Access  Restricted Access Subscription Access
Open Access Open Access Open Access  Restricted Access Restricted Access Subscription Access

Application of Lean Manufacturing with KAIZEN Tool in a Small Scale Industry-A Case Study in Foundry


Affiliations
1 D. Y. Patil College of Engineering and Polytechnic, Talsande, Kolhapur, Maharashtra, India
2 Nanasaheb Mahadik College of Engineering, Peth, Islampur, Dist: Sangli, Maharashtra, India
3 K.L.E. Institute of Technology, Hubballi, Karanataka, India
     

   Subscribe/Renew Journal


Small Scale Industry (SSI) sector accounts for over 90% of industrial units in the country, 8 percent in the GDP, 45% of manufacturing output and approximately 40 percent of exports as per MSME report 2018. This shows the importance of small-scale industries in the economic development of the country. But due to lack of knowledge and misunderstanding about Lean Manufacturing Process (LMP), SSIs are not implementing or not understood the significance of the same. For every industry the ultimate goal is to enhance productivity through simplified system with less financial implications. Hence, in this paper, an attempt has been made to apply LMP with KAIZEN as a tool to improve productivity by simple and easy means which do not involve any financial investment but change the attitude towards the betterment by waste removal and continual improvement as it is beneficial to SSI.

Keywords

Lean Manufacturing, Philosophy, KAIZEN, Waste Minimization, Productivity.
User
Subscription Login to verify subscription
Notifications
Font Size

  • Venugopal, NSB: Productivity improvement in small scale industry, 'International Journal of Mechanical and Production Engineering', ISSN 2320-2092, vol. 3, no. 11, 2015.

  • Manei, Mohammed Al; Salonitis, Konstantinos; Xu, Yuchun: 2017, Lean implementation frameworks: the challenges for SMEs, 'Science Direct, Procedia CIRP63', 750-755.

  • Yogesh, M; Dr Arrakal, Chandramohan, Rajesh: Application of Lean in a small and medium enterprise - A case study of electronics and electrical Manufacturing industry in India, 'International Journal of Scientific Engineering Research', vol. 3, no. 8, 2012, ISSN 2229-5518.

  • Chen, J C; Dugger, J; Hammer, B: A KAIZEN Based Approach for cellular manufacturing design: A case study, 'The Journal of Technology Studies', vol. 27, no. 2, 2000, 19-27.

  • Palmer, VS: Inventory Management KAIZEN, 'Proceedings of 2nd International Workshop on Engineering Management for Applied Technology, Austin, USA', 2001, 55-56.

  • Wormack, JP; Roos, D; Jones, DT; Roos, Daniel: The Machine that changed the World, ISBN-13: 978-0-7432-9979-4, Hand book published by: Lean Enterprise Institute, 1990


Abstract Views: 332

PDF Views: 0




  • Application of Lean Manufacturing with KAIZEN Tool in a Small Scale Industry-A Case Study in Foundry

Abstract Views: 332  |  PDF Views: 0

Authors

J. A. Khot
D. Y. Patil College of Engineering and Polytechnic, Talsande, Kolhapur, Maharashtra, India
J. A. Tamboli
Nanasaheb Mahadik College of Engineering, Peth, Islampur, Dist: Sangli, Maharashtra, India
Anand S. Reddy
K.L.E. Institute of Technology, Hubballi, Karanataka, India

Abstract


Small Scale Industry (SSI) sector accounts for over 90% of industrial units in the country, 8 percent in the GDP, 45% of manufacturing output and approximately 40 percent of exports as per MSME report 2018. This shows the importance of small-scale industries in the economic development of the country. But due to lack of knowledge and misunderstanding about Lean Manufacturing Process (LMP), SSIs are not implementing or not understood the significance of the same. For every industry the ultimate goal is to enhance productivity through simplified system with less financial implications. Hence, in this paper, an attempt has been made to apply LMP with KAIZEN as a tool to improve productivity by simple and easy means which do not involve any financial investment but change the attitude towards the betterment by waste removal and continual improvement as it is beneficial to SSI.

Keywords


Lean Manufacturing, Philosophy, KAIZEN, Waste Minimization, Productivity.

References