Research Journal of Engineering and Technology

Open Access Open Access  Restricted Access Subscription Access
Open Access Open Access Open Access  Restricted Access Restricted Access Subscription Access

A Review of Advanced Casting Techniques


Affiliations
1 Department of Mechanical Engineering, Kumaraguru College of Technology, Coimbatore, India
2 Industrial Engineering, Department of Mechanical Engineering, Kumaraguru College of Technology, Coimbatore, India
     

   Subscribe/Renew Journal


Nowadays, in the area of casting, the focus is on cost and resource efficient production of increasing complex shapes, miniature precision component along with the considering environmental issues, put an all stringent requirements on the advances in casting technology. Casting is the primary manufacturing process is being developed at each and every stages over centuries of years to satisfy the needs of the customer. This paper reviews most of the advanced casting techniques and their advantages, limitations and applications in the field of engineering. The paper is divided into four sections, the first section details about the casting process within expandable mold with expandable patterns such as investment casting, full mold process and replicast process. The second section describes about the semisolid process such as thixocasting, rheocasting and thixomolding. The third sections explains non-bonded sand molding process such as vacuum molding and magnetic molding and the fourth sections associates with the centrifugal casting process such as De Lavand process and Moore casting process.

Keywords

Semisolid Process, Centrifugal Casting Process, Replicast Process, Expandable Mold with Expandable Patterns.
Subscription Login to verify subscription
User
Notifications
Font Size


  • Taylor, P.R., 1983. An illustrated history of lost wax casting. In: Proceedings of the 17th Annual BICTA Conference

  • Barnett, S.O., 1988. Investment casting—the multi-process technology. Foundry Trade Journal 11 (3), pp. 33–37.

  • Eddy, W.P., Barbero, R.J., Dieters, W.I., Esarey, B.J., Frey, L., Gros, J.R., 1974. In: Lyman, T. (Ed.), Investment Casting. American Society for Metals, Ohio, pp. 237–261.

  • Kalpakjian, S., Schmid, S., 2008. Manufacturing Processes for Engineering Materials, fifth ed. Pearson Education Incorporation.

  • S. Shivkumar, X. Yao, M. Makhlouf, Polymer–melt interactions during casting formation in the lost foam process, Scripta Metall. Mater. 33 (1995) pp. 39–46 (Number 1.3946).

  • T.S. Piwonka, A comparison of lost pattern casting processes, Foundry T. J. 164 (1990) pp. 626–631.

  • R.H. Immel, Expandable polystyrene and its processing into patterns for the evaporative casting process, AFS Trans. 87 (1979) pp.545– 550.

  • A.J. Clegg, Expanded-polystyrene molding a status report, Foundry T. J. 159 (1985) pp.177–196.

  • M.R. Barone, D.A. Caulk, A foam ablation model for lost foam casting of aluminium, Int. J. Heat Mass Transfer 48 (2005) pp. 4132–4149.

  • J.R. Brown, Processos de Fundic¸ ˜ao a Poliestireno, Atual Est´agio de Desenvolvimento, 40 Conbrafund, S˜ao Paulo, 1984, pp. 129– 136.

  • R. Bailey, Understanding the evaporative pattern casting process (EPC), Mod. Cast. (1982) pp. 58–72.

  • Ashton, M.C., Sharman, S.G., Brookes, A.J., 1984. Replicast CS (ceramic shell) process. Mater. Des. 5 (2), pp. 66–67.

  • Wang,Y.C., Li, D.Y., Peng, Y.H., 2007. Numerical simulation of low pressure die casting of magnesium wheel. Int. J. Adv. Manuf. Technol. 32 (3–4), pp. 257–264.

  • Liao, D., Fan, Z., Jiang, W., 2009. Study on thin-wall and low-roughness ceramic shell mould based on EPS process. Foundry 58 (12), pp.1220–1223.

  • Jiang, W., Fan, Z., Liao, D., Zhao, Z., Dong, X., 2010. Preparation process of compound shell for lost foam casting based on foam pattern prototypes. Special Casting Nonferrous Alloys 30 (2), pp. 161–163.

  • Kumar, S., Kumar, P., Shan, H.S., 2007. Effect of evaporative pattern casting process parameters on the surface roughness of Al–7% Si alloy castings. J. Mater. Process. Technol. 182 (2–3), pp. 615–623.

  • O. Ludwig, C.-L. Martin, J.-M. Drezet, and M. Sue´ry, Rheological Behaviour of Al-Cu Alloys During Solidification: Constitutive Modelling, Experimental Identification and Numerical Study, Met. Mater. Trans., Vol 36A, 2005, pp. 1525–1535

  • M.C. Flemings, Semi-Solid Processing — The Rheocasting Story, Test Tube to Factory Floor: Implementing Technical Innovations, Proceedings of the Spring Symposium, May 22, 2002, Metal Processing Institute, Worcester Polytechnic Institute, Worcester, MA, 2003

  • Y. Kubo, K. Nakata, and P.R. Gouwens, Molding Unbonded Sand with Vacuum— The V-Process, Trans. AFS, Vol 81, 1973, pp 529–544

  • T. Miura, Casting Production by V-Process Equipment, Trans. AFS, Vol 84, 1976 p 233–236

  • P.-M. Geffroy et al., Thermal and Mechanical Behavior of Al-Si Alloy Cast Using Magnetic Molding and Lost-Foam Processes, Metall. Mater. Trans. A, Vol 37, Feb 2006, pp. 441–447

  • J.-N. Lee and G.-C. Yun, Effect of Centrifugal Force Applied During Investment Casting on the Soundness of Cast Al Alloys, J. Korean Inst. Met., Vol 15 (No. 2), 1977, pp. 155-163

  • V.I. Osinskii, M.V. Solov’ev, and A.V. Morozov, Soundness of Intricate Centrifugally Cast Investment-Mold Castings (Translation), Sov. Cast. Technol., Vol 7, 1


Abstract Views: 511

PDF Views: 0




  • A Review of Advanced Casting Techniques

Abstract Views: 511  |  PDF Views: 0

Authors

K. Manikanda Prasath
Department of Mechanical Engineering, Kumaraguru College of Technology, Coimbatore, India
S. Vignesh
Industrial Engineering, Department of Mechanical Engineering, Kumaraguru College of Technology, Coimbatore, India

Abstract


Nowadays, in the area of casting, the focus is on cost and resource efficient production of increasing complex shapes, miniature precision component along with the considering environmental issues, put an all stringent requirements on the advances in casting technology. Casting is the primary manufacturing process is being developed at each and every stages over centuries of years to satisfy the needs of the customer. This paper reviews most of the advanced casting techniques and their advantages, limitations and applications in the field of engineering. The paper is divided into four sections, the first section details about the casting process within expandable mold with expandable patterns such as investment casting, full mold process and replicast process. The second section describes about the semisolid process such as thixocasting, rheocasting and thixomolding. The third sections explains non-bonded sand molding process such as vacuum molding and magnetic molding and the fourth sections associates with the centrifugal casting process such as De Lavand process and Moore casting process.

Keywords


Semisolid Process, Centrifugal Casting Process, Replicast Process, Expandable Mold with Expandable Patterns.

References