Open Access Open Access  Restricted Access Subscription Access
Open Access Open Access Open Access  Restricted Access Restricted Access Subscription Access

Influence of Drying Methods on Primary Processing Techniques of Cocoa Beans Based on Free Fatty Acid Content


Affiliations
1 Department of Community Science, College of Horticulture, Kerala Agricultural University, Vellanikkara, Thrissur, Kerala - 680 656, India
     

   Subscribe/Renew Journal


A systematic study was conducted to standardize the fermentation periods, methods and the performance of drying methods (natural sun drying and artificial oven drying) in the development of free fatty acid content in cocoa beans. Cocoa beans were subjected to different days of fermentation, starting with one day up to seven days and various fermentation methods (basket, heap and sack method). Heap method at seventh day of fermentation attained the best results with maximum per cent of fully fermented beans and lowest free fatty acid content (<1.75%). After fermentation, the cocoa beans were sun-dried and oven dried. The pH of sun dried beans ranged from 4.71 to 5.91, while that of oven dried beans was between 4.53 and 5.89. The sun dried beans contained higher moisture content than artificially oven dried beans and the bean recovery was also more in sun dried beans. The lipase activity prone to free fatty acid formation was higher in oven dried cocoa beans than sun dried beans. However the free fatty acid content was increased in both sun dried and oven dried cocoa beans (1.26 and 1.47%) compared to fermented cocoa beans, but it remains below the permissible limit of 1.75%.


Keywords

Cocoa Beans, Fermentation, Drying Methods, Free Fatty Acids.
User
Notifications

  • Beckett, S.T. Industrial Chocolate Manufacture and Use, second ed. Blackie Academic and Professional, Glasgow, UK. 1994.
  • Ardhana, M.M. and Fleet, G.H. The microbial ecology of cocoa bean fermentations in Indonesia. Int. J. Fd. Micro., 2003, 86, 87-99.
  • Hii, C.L., Law, C.L. and Cloke, M. Modeling using a new thin layer drying model and product quality of cocoa. J. Fd. Eng., 2008, 90, 191-198.
  • Amma, S.P.K., Nair, V., Lalithabai, E.K., Mallika, V.K., Minimol, J.S. and Abraham, K. Cocoa in India. Kerala Agricultural University, Thrissur. 2009, 72.
  • Tafuri, A., Ferracane, R. and Ritieni, A. Ochratoxin: A in Italian marketed cocoa products. Fd. chem., 2004, 88, 487-494.
  • Guehi, T.S., Dingkuhn, M. and Cros, E. Impact of cocoa processing technologies in free fatty acids formation in stored raw cocoa beans. Af. J. Agri. Res., 2008, 3, 174-179.
  • A.O.A.C. Official and Tentative Methods of Analysis (13th Ed.). Association of Official Analytical Chemists. Washington D.C. 1980. 1018p.
  • Sadasivam, S. and Manickam, A. Biochemical Methods (2nd Ed.). New Age International private limited, New Delhi and Tamil Nadu Agricultural University, Coimbatore.1997, 254p.
  • Sunilkumar, K., Pushpalatha, P.B. and Amma, P.K. Quality of cocoa beans in small scale processing as influenced by methods of drying season. Environ. Ecol., 2008, 26, 1001-1005.
  • Abd, O., Jeeven, S., Karrupan and Syed, M.A. The Correlation between lipase activity and the production of fatty acids of PBC cocoa clone. Pertanika J. Sci. Technol., 1998, 6, 55-58.
  • Afoakwa, E.O., Budu, A.S., Brown, H.M., Takrama, J.F. and Akomanyi, E. Changes in biochemical and physico-chemical qualities during drying of pulp pre conditioned and fermented cocoa (Theobroma cacao) beans. J. Nutr. Health. Fd. Sci., 2014, 8, 6-8.
  • Pacific Horticultural and Agricultural Market Access (PHAMA).Program On-farm trials for proven cocoa fermentation and drying method. 2008.
  • Fagunwa, A.O., Koya, O.A. and Faborode, M.O. Development of an intermittent solar dryer for cocoa beans. Agricultural Engineering International: the CIGR Ejournal. Manuscript number 1292. 2009. Vol. XI.
  • Deusl, V.L., Silva1, M.B.C., Maciel, L.F., Rodrigues, L.C., Miranda, E,Y., Hirooka, S.E., Ferreira, S.E. and Bispo, E.S. Influence of drying methods on cocoa (Theobroma cacao L.): antioxidant activity and presence of ochratoxin A. Fd. Sci. Technol. Campinas, Ahead of Print.

Abstract Views: 382

PDF Views: 1




  • Influence of Drying Methods on Primary Processing Techniques of Cocoa Beans Based on Free Fatty Acid Content

Abstract Views: 382  |  PDF Views: 1

Authors

E. Shahanas
Department of Community Science, College of Horticulture, Kerala Agricultural University, Vellanikkara, Thrissur, Kerala - 680 656, India
Seeja Thomachan Panjikkaran
Department of Community Science, College of Horticulture, Kerala Agricultural University, Vellanikkara, Thrissur, Kerala - 680 656, India
C. L. Sharon
Department of Community Science, College of Horticulture, Kerala Agricultural University, Vellanikkara, Thrissur, Kerala - 680 656, India
E. R. Aneena
Department of Community Science, College of Horticulture, Kerala Agricultural University, Vellanikkara, Thrissur, Kerala - 680 656, India
B. Suma
Department of Community Science, College of Horticulture, Kerala Agricultural University, Vellanikkara, Thrissur, Kerala - 680 656, India
J. S. Minimol
Department of Community Science, College of Horticulture, Kerala Agricultural University, Vellanikkara, Thrissur, Kerala - 680 656, India
Minimol Janaki Saifudheen
Department of Community Science, College of Horticulture, Kerala Agricultural University, Vellanikkara, Thrissur, Kerala - 680 656, India

Abstract


A systematic study was conducted to standardize the fermentation periods, methods and the performance of drying methods (natural sun drying and artificial oven drying) in the development of free fatty acid content in cocoa beans. Cocoa beans were subjected to different days of fermentation, starting with one day up to seven days and various fermentation methods (basket, heap and sack method). Heap method at seventh day of fermentation attained the best results with maximum per cent of fully fermented beans and lowest free fatty acid content (<1.75%). After fermentation, the cocoa beans were sun-dried and oven dried. The pH of sun dried beans ranged from 4.71 to 5.91, while that of oven dried beans was between 4.53 and 5.89. The sun dried beans contained higher moisture content than artificially oven dried beans and the bean recovery was also more in sun dried beans. The lipase activity prone to free fatty acid formation was higher in oven dried cocoa beans than sun dried beans. However the free fatty acid content was increased in both sun dried and oven dried cocoa beans (1.26 and 1.47%) compared to fermented cocoa beans, but it remains below the permissible limit of 1.75%.


Keywords


Cocoa Beans, Fermentation, Drying Methods, Free Fatty Acids.

References





DOI: https://doi.org/10.21048/ijnd.2019.56.3.23579